Tag Archives: dc motor high torque

China High Precision 24V DC High Torque Geared Motor Reversible Gear Box cycloidal gearbox manufacturers

Item Description

 

Simple info
Item title PG283952445-8004
 

FAQ:

Q:1.What kind of motors you can give?

A: For now, we mainly provide planetary equipment box dc motors (such as brush and brushless) with diameter selection in sixteen~60mm and also Dia10~80mm dimensions equipment motors.

Q:2. Can you send me a price list?

A: For all of our motors, they are customized dependent on different specifications like life time, sound, voltage, and shaft and so on. The price also differs according to annual quantity. So it truly is actually tough for us to offer a price listing. If you can share your detailed requirements and once-a-year quantity, we will see what supply we can give.

Q:3. What is actually the guide time for typical get?

A: For orders, the normal guide time is 30-35 times and this time can be shorter or more time primarily based on different design, time period and quantity.

Q:4. Is it attainable for you to produce new motors if we can give tooling value?

A: Yes. Remember to kindly share the thorough specifications like performance, size, yearly amount, goal price and so on. Then we will make our analysis to see if we can prepare or not.

Q:5. Can I get some samples?

A: It is dependent. If only a few samples for personalized use or substitution, I am afraid it’ll be tough for us to provide since all of our motors are custom made manufactured and no inventory available if there is no more requirements. If just sample screening before the official get and our MOQ, cost and other conditions are appropriate, we’d enjoy to give samples.

Application: Motor, Motorcycle, Machinery, Toy, Agricultural Machinery, Car
Function: Distribution Power, Change Drive Torque, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step

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Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

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Customization:

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Basic information
Product name PG28395244500-810K
Motor type carbon-brush commutator
Gear type Straight gearwheel,planet construction
Housing material Steel
Geartrain material Steel and Powdered Metal,POM optional
Bearing at output shaft Ball bearing
Lubricant Grease for high-low temperature, -62—+204 degree
Backlash at no-load  <1°,MIN0.3°
OEM & ODM Service  Available 
Certificate CE,ROHS,ISO/TS16949
   
An exact model of gearbox and motor combination
Product seires PG28series
An exact Model NO. PG28395244500-810k
Motor Voltage(VDC) 24
Motor no load speed(rpm) 4500
Gearbox reduction ratio 810
Gearmotor no load current(A) <1.200
Gearmotor no load speed(rpm) 5.6+/-10%
Gearmotor rated load torque(kgf.cm) 49.7
Gearmotor rated current(A) <6.500
Gearmotor rated load speed(rpm) 4.9+/-10%
Noise (DB) <60DB 
Lifetime 1000+ hours (varies by application)
Rotation  CW/CCW reversible
Application: Motor, Motorcycle, Machinery, Toy, Agricultural Machinery, Car
Function: Distribution Power, Change Drive Torque, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step

###

Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Basic information
Product name PG28395244500-810K
Motor type carbon-brush commutator
Gear type Straight gearwheel,planet construction
Housing material Steel
Geartrain material Steel and Powdered Metal,POM optional
Bearing at output shaft Ball bearing
Lubricant Grease for high-low temperature, -62—+204 degree
Backlash at no-load  <1°,MIN0.3°
OEM & ODM Service  Available 
Certificate CE,ROHS,ISO/TS16949
   
An exact model of gearbox and motor combination
Product seires PG28series
An exact Model NO. PG28395244500-810k
Motor Voltage(VDC) 24
Motor no load speed(rpm) 4500
Gearbox reduction ratio 810
Gearmotor no load current(A) <1.200
Gearmotor no load speed(rpm) 5.6+/-10%
Gearmotor rated load torque(kgf.cm) 49.7
Gearmotor rated current(A) <6.500
Gearmotor rated load speed(rpm) 4.9+/-10%
Noise (DB) <60DB 
Lifetime 1000+ hours (varies by application)
Rotation  CW/CCW reversible

The Cyclonoidal Gearbox

Basically, the cycloidal gearbox is a gearbox that uses a cycloidal motion to perform its rotational movement. It is a very simple and efficient design that can be used in a variety of applications. A cycloidal gearbox is often used in applications that require the movement of heavy loads. It has several advantages over the planetary gearbox, including its ability to be able to handle higher loads and higher speeds.helical gearbox

Dynamic and inertial effects of a cycloidal gearbox

Several studies have been conducted on the dynamic and inertial effects of a cycloidal gearbox. Some of them focus on operating principles, while others focus on the mathematical model of the gearbox. This paper examines the mathematical model of a cycloidal gearbox, and compares its performance with the real-world measurements. It is important to have a proper mathematical model to design and control a cycloidal gearbox. A cycloidal gearbox is a two-stage gearbox with a cycloid disc and a ring gear that revolves around its own axis.
The mathematical model is made up of more than 1.6 million elements. Each gear pair is represented by a reduced model with 500 eigenmodes. The eigenfrequency for the spur gear is 70 kHz. The modally reduced model is a good fit for the cycloidal gearbox.
The mathematical model is validated using ABAQUS software. A cycloid disc was discretized to produce a very fine model. It requires 400 element points per tooth. It was also verified using static FEA. This model was then used to model the stiction of the gears in all quadrants. This is a new approach to modelling stiction in a cycloidal gearbox. It has been shown to produce results comparable to those of the EMBS model. The results are also matched by the elastic multibody simulation model. This is a good fit for the contact forces and magnitude of the cycloid gear disc. It was also found that the transmission accuracy between the cycloid gear disc and the ring gear is about 98.5%. However, this value is lower than the transmission accuracy of the ring gear pair. The transmission error of the corrected model is about 0.3%. The transmission accuracy is less because of the lower amount of elastic deformation on the tooth flanks.
It is important to note that the most accurate contact forces for each tooth of a cycloid gearbox are not smooth. The contact force on a single tooth starts with a linear rise and then ends with a sharp drop. It is not as smooth as the contact force on a point contact, which is why it has been compared to the contact force on an ellipse contact. However, the contact on an ellipse contact is still relatively small, and the EMBS model is not able to capture this.
The FE model for the cycloid disc is about 1.6 million elements. The most important part of the FE model is the discretization of the cycloid disc. It is very important to do the discretization of the cycloid gear disc very carefully because of the high degree of vibration that it experiences. The cycloid disc has to be discretized finely so that the results are comparable to those of a static FEA. It has to be the most accurate model possible in order to be able to accurately simulate the contact forces between the cycloid disc and the ring gear.helical gearbox

Kinematics of a cycloidal drive

Using an arbitrary coordinate system, we can observe the motion of components in a cycloidal gearbox. We observe that the cycloidal disc rotates around fixed pins in a circle, while the follower shaft rotates around the eccentric cam. In addition, we see that the input shaft is mounted eccentrically to the rolling-element bearing.
We also observe that the cycloidal disc rotates independently around the eccentric bearing, while the follower shaft rotates around an axis of symmetry. We can conclude that the cycloidal disc plays a pivotal role in the kinematics of a cycloidal gearbox.
To calculate the efficiency of the cycloidal reducer, we use a model that is based on the non-linear stiffness of the contacts. In this model, the non-linearity of the contact is governed by the non-linearity of the force and the deformation in the contact. We have shown that the efficiency of the cycloidal reducer increases as the load increases. In addition, the efficiency is dependent on the sliding velocity and the deformations of the normal load. These factors are considered as the key variables to determine the efficiency of the cycloidal drive.
We also consider the efficiency of the cycloidal reducer with the input torque and the input speed. We can calculate the efficiency by dividing the net torque in the ring gear by the output torque. The efficiency can be adjusted to suit different operating conditions. The efficiency of the cycloidal drive is increased as the load increases.
The cycloidal gearbox is a multi-stage gearbox with a small shaft oin and a big shaft. It has 19 teeth and brass washers. The outer discs move in opposition to the middle disc, and are offset by 180 deg. The middle disc is twice as massive as the outer disc. The cycloidal disc has nine lobes that move by one lobe per drive shaft revolution. The number of pins in the disc should be smaller than the number of pins in the surrounding pins.
The input shaft drives an eccentric bearing that is able to transmit the power to the output shaft. In addition, the input shaft applies forces to the cycloidal disk through the intermediate bearing. The cycloidal disk then advances in 360 deg/pivot/roller steps. The output shaft pins then move around in the holes to make the output shaft rotate continuously. The input shaft applies a sinusoidal motion to maintain the constant speed of the base shaft. This sine wave causes small adjustments to the follower shaft. The forces applied to the internal sleeves are a part of the equilibrium mechanism.
In addition, we can observe that the cycloidal drive is capable of transmitting a greater torque than the planetary gear. This is due to the cycloidal gear’s larger axial length and the ring gear’s smaller hole diameter. It is also possible to achieve a positive fit between the fixed ring and the disc, which is achieved by toothing between the fixed ring and the disc. The cycloidal disk is usually designed with a short cycloid to minimize unbalance forces at high speeds.helical gearbox

Comparison with planetary gearboxes

Compared to planetary gearboxes, the cycloidal gearbox has some advantages. These advantages include: low backlash, better overload capacity, a compact design, and the ability to perform in a wide range of applications. The cycloidal gearbox has become popular in the multi-axis robotics market. The gearbox is also increasingly used in first joints and positioners.
A cycloidal gearbox is a gearbox that consists of four basic components: a cycloid disk, an output flange, a ring gear, and a fixed ring. The cycloid disk is driven by an eccentric shaft, which advances in a 360deg/pivot/roller step. The output flange is a fixed pin disc that transmits the power to the output shaft. The ring gear is a fixed ring, and the input shaft is connected to a servomotor.
The cycloidal gearbox is designed to control inertia in highly dynamic situations. These gearboxes are generally used in robotics and positioners, where they are used to position heavy loads. They are also commonly used in a wide range of industrial applications. They have higher torque density and a low backlash, making them ideal for heavy loads.
The output flange is also designed to handle a torque of up to 500 Nm. Its rotational speed is lower than the planet gearbox, but its output torque is much higher. It is designed to be a high-performance gearbox, and it can be used in applications that need high ratios and a high level of torque density. The cycloid gearbox is also less expensive and has less backlash. However, the cycloidal gearbox has disadvantages that should be considered when designing a gearbox. The main problem is vibrations.
Compared to planetary gearboxes, cycloidal gearboxes have a smaller overall size and are less expensive. In addition, the cycloid gearbox has a large reduction ratio in one stage. In general, cycloidal gearboxes have single or two stages, with the third stage being less common. However, the cycloid gearbox is not the only type of gearbox that has this type of configuration. It is also common to find a planetary gearbox with a single stage.
There are several different types of cycloidal gearboxes, and they are often referred to as cycloidal speed reducers. These gearboxes are designed for any industry that uses servos. They are shorter than planetary gearboxes, and they are larger in diameter for the same torque. Some of them are also available with a ratio lower than 30:1.
The cycloid gearbox can be a good choice for applications where there are high rotational speeds and high torque requirements. These gearboxes are also more compact than planetary gearboxes, and are suitable for high-torque applications. In addition, they are more robust and can handle shock loads. They also have low backlash, and a higher level of accuracy and positioning accuracy. They are also used in a wide range of applications, including industrial robotics.
China High Precision 24V DC High Torque Geared Motor Reversible Gear Box     cycloidal gearbox manufacturersChina High Precision 24V DC High Torque Geared Motor Reversible Gear Box     cycloidal gearbox manufacturers
editor by czh 2022-12-21

in Pathum Thani Thailand sales price shop near me near me shop factory supplier 32mm Heavy Duty High Torque 12V 24V Planetary DC Gear Motor with Encoder for Robotics manufacturer best Cost Custom Cheap wholesaler

  in Pathum Thani Thailand  sales   price   shop   near me   near me shop   factory   supplier 32mm Heavy Duty High Torque 12V 24V Planetary DC Gear Motor with Encoder for Robotics manufacturer   best   Cost   Custom   Cheap   wholesaler

Our AdvantagesProducts Big quantity in Inventory, No MOQ essential We comply with all the international specifications, this kind of as ISO9001 and TS16949 specifications. With comprehensive requirments, we can also produce your specific designed item. Our business pays certain attention to customers’ wants, listening to the certain demands of every client and guaranteeing total gratification. A. Specification of 32MM DC Equipment EPT 12V/24V Planetary EPT:

one. Voltage: 12/24V
2. Speed: 2-2000RPM
three. Torque: .five-25Kgf.cm
four. Output EPT: .1-50W
5. EPT Ratio: one:three.3 to one: 2142
six. EPT Diameter: 32mm
seven. EPT Duration: 20.seven-forty three.8mm
8. EPT Length: 57.5mm
nine. Shaft Diameter: 6mm
10. Shaft Size: Personalized

Notice: The data sheet is only for reference, We can make the motor in accordance to your necessity right after Evaluation

B. Firm Ability

HangEPT EPT EPT Co. Ltd is a manufacturer and exporter of numerous of motors with in excess of ten several years encounter.
Our merchandise ranges incEPT:
one) DC Brush motor: six-130mm diameter, .01-1000W output EPT
2) DC Spur Gear EPT: twelve-110mm diameter, .1-300W output EPT
3) DC Planeary Gear EPT: ten-82mm diameter, .one-100W output EPT
4) Brushless DC EPT: 28-110mm, 5-1500W output EPT
five) Stepper EPT: NEMA 08 to NEMA 43, Can with EPT and direct screw
6) Servo EPT: 42mm to 130mm diameter, fifty-4000w
7) AC Gear EPT: 49 to 100mm diameter, 6-one hundred forty output EPT

one. Generation Line:

two. Screening EPT:

three. Certificates:

four. Consumer Visits:

6. FAQ:

Q: What is your major merchandise?
A:We at the moment produce Brushed Dc EPTs, Brushed Dc EPT EPTs, Planetary Dc Equipment EPTs, Brushless Dc EPTs, Stepper motors and Ac EPTs and many others. You can examine the requirements for earlier mentioned motors on our website and you can electronic mail us to advise necessary motors for every your specification as well.

Q:How to pick a suited motor?
A:If you have motor photos or drawings to present us, or you have detailed specs like voltage, speed, torque, motor dimension, working method of the motor, needed existence time and sound amount etc, remember to do not be reluctant to let us know, then we can advise suitable motor for each your ask for accordingly.

Q: Do you have custom-made support for your stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd motors?
A:Sure, we can customize for every your request for the voltage, velocity, torque and shaft measurement/condition. If you need to have additional wires/cables soldered on the terminal or require to insert connectors, or capacitors or EMC we can make it as well.

Q:Do you have personal design provider for motors?
A:Sure, we would like to style motors individually for our consumers, but it may require some mould charge and design demand.

Q:Can I have samples for testing first?
A:Sure, undoubtedly you can. Right after confirmed the essential motor specs, we will estimate and provide a proforma bill for samples, when we get the payment, we will get a Move from our account office to move forward samples accordingly.

Q:How do you make confident motor high quality?
A:We have our possess inspection techniques: for incoming resources, we have signed sample and drawing to make positive competent incoming components for creation method, we have tour inspection in the process and final inspection to make sure qualified products just before shipping and delivery.

Q:What’s your guide time?
A:EPTly sEPTing, our normal stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd product will need 25-30days, a little bit EPTer for customized products. But we are very fleXiHu (West Lake) Dis.ble on the direct time, it will is dependent on the certain orders

Q:What is actually your payment time period?
A:For all our new buyers, we will want 40% deposite, sixty% compensated just before cargo.

Q:When will you reply following acquired my inquiries?
A:We will reaction inside of 24 hrs after get your inquires.

Q:How can I EPT you to make positive my funds is safe?
A:We are qualified by the third social gathering SGS and we have exported to in excess of 85 countries up to June.2017. You can check our status with our current clients in your region (if our customers do not mind), or you can orEPTvia alibaba to get trade assurance from alibaba to make certain your funds is safe.

Q:What is actually the least orEPTquantity?
A:Our least orEPTquantity relies upon on various motor designs, remember to e mail us to verify. Also, we normally do not take individual use motor orders.

Q:What is actually your transport technique for motors?
A:For samples and deals much less than 100kg, we usually recommend convey shipping For large deals, we typically advise air delivery or sea shipping and delivery. But it all is dependent on our customers’ demands.

Q:What certifications do you have?
A:We currently have CE and ROSH certifications.

Q:Can you deliver me your cost record?
A:Considering that we have hundreds of different merchandise, and value may differ for every various technical specs, we are not able to offer you a price tag list. But we can quotation inside of 24 hours as soon as obtained your inquirues to make sure you can get the value in time.

Q:Can I pay a visit to your company?
A:Yes, welcome to go to our company, but please let us know at lEPT two weeks EPT to support us make sure no other conferences throughout the day you go to us. Many thanks!

Weclome speak to with us if have any queries about this motor or other items!

  in Pathum Thani Thailand  sales   price   shop   near me   near me shop   factory   supplier 32mm Heavy Duty High Torque 12V 24V Planetary DC Gear Motor with Encoder for Robotics manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Pathum Thani Thailand  sales   price   shop   near me   near me shop   factory   supplier 32mm Heavy Duty High Torque 12V 24V Planetary DC Gear Motor with Encoder for Robotics manufacturer   best   Cost   Custom   Cheap   wholesaler