Tag Archives: parallel shaft gear reducer

China High Torque Zy Series Parallel Shaft Cylindrical Gear Speed Reducer Gearbox small cycloidal gearbox

Item Description

Solution Description

Higher Torque Zy Sequence Parallel shaft Cylindrical Equipment Velocity Reducer gearbox

Factors:
one. Housing: Forged Iron or Metal Plate Welding
two. Gear Set: Hardened Helical Equipment Pairs, Carburizing, Quenching, Grinding, Gear Hardness HRC54-sixty two
3. Input Configurations:
Solitary or Double Keyed Solid Shaft Enter
4. Output Configurations:
Single or Double Keyed Reliable Shaft Output
five. Major Possibilities:
Backstop
Pressured Lubrication Oil Pump
Cooling Admirer, Cooling Coils

In depth Photographs

Designs:
ZDY Series, ZLY Sequence, ZSY Collection, ZFY Collection
Attributes:
one. Optional welding metal plate equipment box
two. High quality alloy steel helical gears, carburizing, quenching, grinding, big load capability
three. Optimized style, interchangeable spare parts
4. Higher efficiency, substantial trustworthiness, long support life, low sound
5. Output shaft rotation direction: clockwise, counterclockwise or bidirectional
six. A variety of shaft configurations: solitary or double input and output shaft in 1 aspect or 2 sides
7. Optional backstop and lengthening output shafts

Item Parameters

Parameters:

ZY Collection Models Ratio
ZDY (1 Phase) ZDY80, ZDY100, ZDY125, ZDY160, ZDY200, ZDY250, ZDY280, ZDY315, ZDY355, ZDY400, ZDY450, ZDY500, ZDY560 1.twenty five~6.three
ZLY (2 Phase) ZLY112, ZLY125, ZLY140, ZLY160, ZLY180, ZLY200, ZLY224, ZLY250, ZLY280, ZLY315, ZLY355, ZLY400, ZLY450, ZLY500, ZLY560, ZLY630, ZLY710 six.3~twenty
ZSY (3 Phase) ZSY160, ZSY180, ZSY200, ZSY224, ZSY250, ZSY280, ZSY315, ZSY355, ZSY400, ZSY450, ZSY500, ZSY560, ZSY630, ZSY710 22.4~a hundred
ZFY (4 Phase) ZFY180, ZFY200, ZFY225, ZFY250, ZFY280, ZFY320, ZFY360, ZFY400, ZFY450, ZFY500, ZFY560, ZFY630, ZFY710 one hundred~five hundred

Installation:
Horizontal Mounted
Vertical Mounted
Lubrication:
Oil Dip and Splash Lubrication
Forced Lubrication
Cooling:
Natural Cooling
Auxiliary Cooling Products (Cooling Admirer, Cooling Coils)

Packaging & Delivery

Company Profile

Our Positive aspects

After Revenue Services

Pre-sale solutions 1. Pick tools model.
2.Design and style and manufacture merchandise according to clients’ specific need.
three.Prepare complex private for consumers
Services during offering one.Pre-examine and take items forward of supply.
two. Assist customers to draft solving strategies.
After-sale providers 1.Help clients to get ready for the very first development plan.
two. Prepare the first-line operators.
three.Consider initiative to get rid of the difficulties quickly.
four. Offer technological exchanging.

FAQ

FAQ:

one.Q:What varieties of gearbox can you make for us?
A:Major products of our business: UDL sequence velocity variator,RV sequence worm gear reducer, ATA sequence shaft mounted gearbox, X,B sequence gear reducer,
P collection planetary gearbox and R, S, K, and F series helical-tooth reducer, a lot more
than 1 hundred designs and hundreds of specifications
2.Q:Can you make as per custom made drawing?
A: Indeed, we provide personalized support for clients.
three.Q:What is your phrases of payment ?
A: 30% Advance payment by T/T following signing the agreement.70% prior to shipping
4.Q:What is your MOQ?
A: 1 Set

Welcome to make contact with us for more depth information and inquiry.
If you have certain parameters and need for our gearbox, customization is available.

US $100-10,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step

###

Customization:

###

ZY Series Models Ratio
ZDY (1 Stage) ZDY80, ZDY100, ZDY125, ZDY160, ZDY200, ZDY250, ZDY280, ZDY315, ZDY355, ZDY400, ZDY450, ZDY500, ZDY560 1.25~6.3
ZLY (2 Stage) ZLY112, ZLY125, ZLY140, ZLY160, ZLY180, ZLY200, ZLY224, ZLY250, ZLY280, ZLY315, ZLY355, ZLY400, ZLY450, ZLY500, ZLY560, ZLY630, ZLY710 6.3~20
ZSY (3 Stage) ZSY160, ZSY180, ZSY200, ZSY224, ZSY250, ZSY280, ZSY315, ZSY355, ZSY400, ZSY450, ZSY500, ZSY560, ZSY630, ZSY710 22.4~100
ZFY (4 Stage) ZFY180, ZFY200, ZFY225, ZFY250, ZFY280, ZFY320, ZFY360, ZFY400, ZFY450, ZFY500, ZFY560, ZFY630, ZFY710 100~500

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.
US $100-10,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step

###

Customization:

###

ZY Series Models Ratio
ZDY (1 Stage) ZDY80, ZDY100, ZDY125, ZDY160, ZDY200, ZDY250, ZDY280, ZDY315, ZDY355, ZDY400, ZDY450, ZDY500, ZDY560 1.25~6.3
ZLY (2 Stage) ZLY112, ZLY125, ZLY140, ZLY160, ZLY180, ZLY200, ZLY224, ZLY250, ZLY280, ZLY315, ZLY355, ZLY400, ZLY450, ZLY500, ZLY560, ZLY630, ZLY710 6.3~20
ZSY (3 Stage) ZSY160, ZSY180, ZSY200, ZSY224, ZSY250, ZSY280, ZSY315, ZSY355, ZSY400, ZSY450, ZSY500, ZSY560, ZSY630, ZSY710 22.4~100
ZFY (4 Stage) ZFY180, ZFY200, ZFY225, ZFY250, ZFY280, ZFY320, ZFY360, ZFY400, ZFY450, ZFY500, ZFY560, ZFY630, ZFY710 100~500

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

The Advantages of Using a Cyclone Gearbox

Using a cycloidal gearbox to drive an input shaft is a very effective way to reduce the speed of a machine. It does this by reducing the speed of the input shaft by a predetermined ratio. It is capable of very high ratios in relatively small sizes.helical gearbox

Transmission ratio

Whether you’re building a marine propulsion system or a pump for the oil and gas industry, there are certain advantages to using cycloidal gearboxes. Compared to other gearbox types, they’re shorter and have better torque density. These gearboxes also offer the best weight and positioning accuracy.
The basic design of a cycloidal gearbox is similar to that of a planetary gearbox. The main difference is in the profile of the gear teeth.
Cycloid gears have less tooth flank wear and lower Hertzian contact stress. They also have lower friction and torsional stiffness. These advantages make them ideal for applications that involve heavy loads or high-speed drives. They’re also good for high gear ratios.
In a cycloidal gearbox, the input shaft drives an eccentric bearing, while the output shaft drives the cycloidal disc. The cycloidal disc rotates around a fixed ring, and the pins of the ring gear engage the holes in the disc. The pins then drive the output shaft as the disc rotates.
Cycloid gears are ideal for applications that require high gear ratios and low friction. They’re also good for applications that require high torsional stiffness and shock load resistance. They’re also suitable for applications that require a compact design and low backlash.
The transmission ratio of a cycloidal gearbox is determined by the number of lobes on the cycloidal disc. The n=n design of the cycloidal disc moves one lobe per revolution of the input shaft.
Cycloid gears can be manufactured to reduce the gear ratio from 30:1 to 300:1. These gears are suitable for high-end applications, especially in the automation industry. They also offer the best positioning accuracy and backlash. However, they require special manufacturing processes and require non-standard characteristics.

Compressive force

Compared with conventional gearboxes, the cycloidal gearbox has a unique set of kinematics. It has an eccentric bearing in a rotating frame, which drives the cycloidal disc. It is characterized by low backlash and torsional stiffness, which enables geared motion.
In this study, the effects of design parameters were investigated to develop the optimal design of a cycloidal reducer. Three main rolling nodes were studied: a cycloidal disc, an outer race and the input shaft. These were used to analyze the motion related dynamic forces, which can be used to calculate stresses and strains. The gear mesh frequency was calculated using a formula, which incorporated a correction factor for the rotating frame of the outer race.
A three-dimensional finite element analysis (FEA) study was conducted to evaluate the cycloidal disc. The effects of the size of the holes on the disc’s induced stresses were investigated. The study also looked at the torque ripple of a cycloidal drive.
The authors of this study also explored backlash distribution in the output mechanism, which took into account the machining deviations and structure and geometry of the output mechanism. The study also looked at the relative efficiency of a cycloidal reducer, which was based on a single disc cycloidal reducer with a one-tooth difference.
The authors of this study were able to deduce the contact stress of the cycloidal disc, which is calculated using the material-based contact stiffness. This can be used to determine accurate contact stresses in a cycloidal gearbox.
It is important to know the ratios needed for calculation of the bearing rate. This can be calculated using the formula f = k (S x R) where S is the volume of the element, R is the mass, k is the contact stiffness and f is the force vector.helical gearbox

Rotational direction

Unlike the conventional ring gear which has a single axis of rotation, cycloidal gearbox has three rotational axes which are parallel and are located in a single plane. A cycloidal gearbox has excellent torsional stiffness and shock load capacity. It also ensures constant angular velocity, and is used in high-speed gearbox applications.
A cycloidal gearbox consists of an input shaft, a drive member and a cycloidal disc. The disc rotates in one direction, while the input shaft rotates in the opposite direction. The input shaft eccentrically mounts to the drive member. The cycloidal disc meshes with the ring-gear housing, and the rotational motion of the cycloidal disc is transferred to the output shaft.
To calculate the rotational direction of a cycloidal gearbox, the cycloid must have the correct angular orientation and the centerline of the cycloid should be aligned with the center of the output hole. The cycloid’s shortest length should be equal to the radius of the pin circle. The cycloid’s largest radius should be the size of the bearing’s exterior diameter.
A single-stage gear will not have much space to work with, so you’ll need a multistage gear to maximize space. This is also the reason that cycloid gears are usually designed with a shortened cycloid.
To calculate the most efficient tooth profile for a cycloidal gear, a new method was devised. This method uses a mathematical model that uses the cycloid’s rotational direction and a few other geometric parameters. Using a piecewise function related to the distribution of pressure angle, the cycloid’s most efficient profile is determined. It is then superimposed on the theoretical profile. The new method is much more flexible than the conventional method, and can adapt to changing trends of the cycloidal profile.

Design

Several designs of cycloidal gearboxes have been developed. These gearboxes have a large reduction ratio in one stage. They are mainly used for heavy machines. They provide good torsional stiffness and shock load capacity. However, they also have vibrations at high RPM. Several studies have been conducted to find a solution to this problem.
A cycloidal gearbox is designed by calculating the reduction ratio of a mechanism. This ratio is obtained by the size of the input speed. This is then multiplied by the reduction ratio of the gear profile.
The most important factor in the design of a cycloidal gearbox is the load distribution along the width of the gear. Using this as a design criterion, the amplitude of vibration can be reduced. This will ensure that the gearbox is working properly. In order to generate proper mating conditions, the trochoidal profile on the cycloidal disc periphery must be defined accurately.
One of the most common forms of cycloidal gears is circular arc toothing. This is the most common type of toothing used today.
Another form of gear is the hypocycloid. This form requires the rolling circle diameter to be equal to half the base circle diameter. Another special case is the point tooth form. This form is also called clock toothing.
In order to make this gear profile work, the initial point of contact must remain fixed to the edge of the rolling disk. This will generate the hypocycloid curve. The curve is traced from this initial point.
To investigate this gear profile, the authors used a 3D finite element analysis. They used the mathematical model of gear manufacturing that included kinematics parameters, output moment calculations, and machining steps. The resulting design eliminated backlash.helical gearbox

Sizing and selection

Choosing a gearbox can be a complex task. There are many factors that need to be taken into account. You need to determine the type of application, the required speed, the load, and the ratio of the gearbox. By gaining this information, you can find a solution that works best for you.
The first thing you need to do is find the proper size. There are several sizing programs available to help you determine the best gearbox for your application. You can start by drawing a cycloidal gear to help you create the part.
During sizing, it is important to consider the environment. Shock loads, environmental conditions, and ambient temperatures can increase wear on the gear teeth. The temperature also has a significant impact on lubrication viscosities and seal materials.
You also need to consider the input and output speed. This is because the input speed will change your gearbox ratio calculations. If you exceed the input speed, you can damage the seals and cause premature wear on the shaft bearings.
Another important aspect of sizing is the service factor. This factor determines the amount of torque the gearbox can handle. The service factor can be as low as 1.4, which is sufficient for most industrial applications. However, high shock loads and impact loads will require higher service factors. Failure to account for these factors can lead to broken shafts and damaged bearings.
The output style is also important. You need to determine if you want a keyless or keyed hollow bore, as well as if you need an output flange. If you choose a keyless hollow bore, you will need to select a seal material that can withstand the higher temperatures.
China High Torque Zy Series Parallel Shaft Cylindrical Gear Speed Reducer Gearbox     small cycloidal gearboxChina High Torque Zy Series Parallel Shaft Cylindrical Gear Speed Reducer Gearbox     small cycloidal gearbox
editor by czh 2023-01-05

Best China manufacturer & factory Wholesale price F47 FA47 FAF47 FF47 hollow shaft helical gear reducer parallel axis gearbox With high quality best price

Best China manufacturer & factory Wholesale price F47 FA47 FAF47 FF47 hollow shaft helical gear reducer parallel axis gearbox With high quality best price

Due to our sincerity in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements,a specialized supplier of a full range of chains, sprockets, gears, gear racks, V-belts, couplings and reducers, pto shaft, agricultural gearboxes….

Overview

Quick Details

Applicable Industries:

Manufacturing Plant

Brand Name:

OEM

ITEM NO:

SYF

Mounting Position:

Foot Mounted. Flange Mounted

Ratio:

1.3-58800

Bearing:

NSK Bearing

Warranty:

1-2 Years

Certificate:

ISO9001

Input speed:

0-3000rpm/min

Output speed:

0.1-356rpm/min

Output torque:

0-18000N.m

Motor power:

0.18-11kw

Packaging & Delivery

Lead Time
:
Quantity(Pieces) 1 – 1 2 – 5 6 – 10 >10
Est. Time(days) 5 10 15 To be negotiated

Online Customization

Product Description

F SERIES PARALLEL SHAFT HELICAL GEAR REDUCER

F series parallel shaft helical gear reducer has the characteristics of small volume, light weight, large transfer torque, low energy consumption, high efficiency, low temperature rise, strong load force and various structure forms. Suitable for different installation conditions.

It can be combined with R series, K series, S series, etc. to obtain lower speed and greater torque.

F SERIES STRUCTURE DRAWING

OUTPUT SPEED:

0.1~356 r/min

OUTPUT TORQUE:

≤18000 N.m

POWER:

0.18~11kw

MOUNTING TYPE:

Foot-mounted 

Foot-mounted and Hollow- mounted

Hollow-shaft

B5  Flange-mounted

B5 Flange-mounted and Hollow- mounted

B14Flange-mounted and Hollow- mounted


PRECISION BEVEL GEAR

20CrMn Ti material – low carbon alloy steel

Imported gear grinding machine processing, high hardness, stable performance.
Vacuum furnace carburizing heat treatment, carburizing layer uniform.

HIGH QUALITY SHELL  MATERIAL

The box body is made of HT200 material,which is cleaned by professional screening and washing equipment to ensure that the inner cavity of the box body is cleaner without iron filings.

HIGH QUALITY OUTPUT SHAFT

New standard axle, multi-precision machining, through rigorous dynamic and static balance test, to ensure low noise and smooth operation of reducer

PROFESSIONAL AIR TIGHTNRSS TEST

Before spraying each reducer, air tightness test is needed to minimize the occurrence of oil leakage and air leakage. Ensure the long life and good operation of the reducer.

F SERIES HELICAL GEAR UNITS OVERVIEW:

●Parallel output,structMost commonly, it is a splined drive shaft installed on a tractor or truck allowing implements with mating fittings to be powered directly by the engine.ure compact,carrying bigger torque,operation stable,voice low,lifetime long.

●Mounting mode :foot-mounted,flange-mounted,torque arm-mounted.

●Ratio:ratio of 2-stage is 8.1-191,ratio of 3-stage is 28.2-273,ratio of combination is up to 18509.

●For 2-stage basic type geared,rotation direction of input shaft is the same that of output shaft;for 3-stage basic type geared,their directions are reverse;for combination,please contact Ever Power.

●Output mode:hollow shaft output or solid shaft output.

●Average efficiency: 2-stage 96%, 3-stage 94%,combination 85%.

F SERIES PARALLEL SHAFT HELICAL GEAR REDUCER MOUNTING DIMENSIONS  OUTPUT SHAFT  DIMENSIONS 


F foot shaft mounting parallel helical gear reducer

FA hollow shaft mounting parallel shaft helical gear reducer

 FF flange shaft mounting parallel shaft helical gear reducer

Our Company

HANGZHOU EVER-POWER GROUP, ONE OF THE BIGGEST GEARBOX FACTORY IN CHINA, ELECTROMECHANICAL EQUIPMENT SUPPLY STATION

Our company is located in the city of HangZhou, ZheJiang Province of China.
We handle the products of power transmission, our lines mainly cover series products in speed reducers, gearboxes , associated electricial motors and other power transmissionMain products include: manure spreading truck, potato planting/harvesting machine, disc plough, disc harrow, grass Mower/slasher, corn and wheat thershers, seeder, mouldboard plow, deep subsoiler machines, rotary tiller, rear blade, fertilizer spreader, combine rice harvester, corn thresher, farm trailer, ridger, trencher, stubble cleaner, earth auger, cultivator and its accessories: Plow disc blades, harrowing film, plough tip and share, cultivator tine, casting parts etc. accessories. Based on the versatile functions, our products can be utilized in many fields: machines of waste water treatment, dredgers, chemical industry, cranes, metal working mills, conveyors, paper industry, cement industry, cableways and so on.With the excellent quality and reasonable price , our products enjoy a good reputation from customers and the peers all over the world.
Furthermore, the R&D investment are annually increasing for the purpose of better meeting the new demands of our cusAside from gear ratio, the most important factor that determines efficiency is the contact pattern between worm and mating gears. Manufacturing the reducer housing, and worm and gear subassemblies creates a stack up of tolerances, so the position of the gear-tooth centerline cannot be accurately predicted. Therefore, assemblers must manually measure and adjust the contact pattern by varying the position of shims behind the front and rear bearings on the output gear shaft. This is timeconsuming and costly, so most manufacturers use statistical analysis to predict shim quantity and location. This provides a reasonably centered contact pattern most of the time.tomers and adapting the new tendency of the industry.
Depending on the principles of honestly operating and mutual benefit, We sincerely look forward to cooperating with you.

Application area

Certifications

Packing&Transportion

PACKING AND TRANSPORTION

Packaging: In order to ensure the integrity of product appearance, we will choose cartons, wooden pallets and wooden pallets according to customer needs.

●Delivery time: Each reducer is manufactured and tested in accordance with strict and fixed procedures to ensure that the quality is correct before leaving the factory and delivery on time.

●Transportation mode: We will choose the most suitable mode of transportation for our customers according to the weight and size of the goods. We can also choose the mode of transportation according to the needs of our customers.

●Receiving and after-sales service: After receiving the goods, please check whether they are in good condition. We will provide customers with perfect after-sales service.

FAQ

Q1: Are you a trading company or a manufacturer ?

A: We are a manufacturer in ZheJiang Province, China. Our company owns the ability of manufacturing, processing,designing and R&D. We welcome your visit.

Q2: How we select models and specifications?

A: According to the specific details of the demands from the part of enquiry, we will recommend the products’ models upon synthesizing the factors of field of products usage, power, torque arm and ratio…

Q3: How is your price? Can you offer any discount?

A: Our prices are always competitive. If the customer can place a large order, we surely will allow discount.

Q4: How long should I wait for the feedback after I send the enquiry?

A4: We will reply the enquiries without any delay, 12 hours at most.

Q5: What is your product warranty period?

A: We have the certifications of ISO99001,CE, SGS.

Q6: What industries are your gearboxes being used?

A: Our gearboxes are widely applied to metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment and so on.

Hot-sale Product

Best China manufacturer & factory Wholesale price F47 FA47 FAF47 FF47 hollow shaft helical gear reducer parallel axis gearbox With high quality best price

Best China manufacturer & factory Wholesale price F47 FA47 FAF47 FF47 hollow shaft helical gear reducer parallel axis gearbox With high quality best price

Best China manufacturer & factory Wholesale price F47 FA47 FAF47 FF47 hollow shaft helical gear reducer parallel axis gearbox With high quality best price