Custom Pulleys
Ever-power has the expertise and specialized capabilities to manufactures pulleys that are made for the most intricate applications. Our state-of-the-artwork technology can accommodate any kind of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it’s technically feasible, we are able to produce it regardless of what size, material or fine detail required. Furthermore to aid with your tasks Ever-power can produce a prototype as well as any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You can also design your own pulley model using our custom made 3D Model Configurator . Download your model or send it for a free quote.
Custom Pulleys in Aluminium and other Finishes
Aluminum is the standard steel for all share pulleys & most custom pulleys. Nevertheless, there are a number of other materials and completed such as metal or hard anodized aluminum that your application may necessitate. Ever-power uses CNC technology and an experienced manufacturing team to create your customized pulleys with the quickest turnaround amount of time in the industry. View our Components and Finishes
We offer pulleys in numerous diameter sizes, which range from 1 inch to 35 inches.
Our pulleys could be manufactured with many different types of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys made from cast iron. We are able to also manufacture pulleys utilizing a variety of other components such as for example steel, bronze, plastic, aluminum, and brass.
We provide assistance during the design phase of customer orders, to help our customers have the most cost effective and effective pulley or sheave design.
We utilize the latest inspection devices that helps us to keep up quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the wonderful world of manufacturing nonstandard parts often equate to “custom” parts. Customized parts mean a whole host of points that a lot of manufacturers can’t afford; things such as special tooling, manufacturing, and procedures. These special extras had a need to create custom parts mean an extended lead time and, eventually, increased prices.
For a lot of companies, creating custom parts is handled in precisely in this manner. At Torque Transmissions, however, we have a different way of handling customized parts that makes better feeling for our business and for our customers businesses.
At Torque Tranny we make use of a PULL production process. Pull-through production is characterized by smaller batches, quick responses to client demands, and smooth product flow. This type of production is an exemplory case of lean production and is the key reason why we are able to make orders to consumer specifications.
What characterizes the kind of lean manufacturing Torque Transmitting utilizes?
No inventory: we make what is ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold bottom system to make unique mold tooling, which results in a very quick set up
Customer’s deadline places the order in the production schedule
Once an order is started it movements through the manufacturing process with no delays or queues
Pull-through production of the kind facilitates product customization because the products are produced if they are ordered. This enables us to provide products that may meet a customer’s needs, rather than offering standard products that may not meet the needs of a customer or get the job done 100%.