AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series has a 90° input via helical bevel gear. It features an exceptionally short, light however rigid housing and full compatibility with standard electric motor adapters. Highest Precision, Highest Torque and Quiet Operation are given by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Producer in the World
Ever-Power is an internationally leader in manufacturing of planetary gearboxes. Predicated on more than two decades of accumulated manufacturing and marketing experience, plus the highest degree of technical production features, Ever-Power designed and built a technically advanced, high rate, low backlash servo application planetary gearbox. Our Break through patented technology (over 6 patents), supplies the consumer with the the best possible high precision helical reducer at an acceptable price and emerges with the only tip to toe 5-Season warranty in the market today, including the seals and bearings. Our business slogan is TRUTHFUL Accountable CREATIVE. The principal focus in daily procedure is quality. We satisfaction ourselves on our commitment to quality; our duty, is customer satisfaction. We are continually improving processes, finding proper and effective methods to provide clients new solutions for challenging applications, and developing new products.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their excellent properties, planetary gearboxes are found in all kind of commercial applications. Ever-Power high precision planetary gearboxes ideally cover demanding requirements – information are provided on the specialized information pages inside our catalog.
Product Features
Higher output torque rating by using spiral bevel gear design. 30% more than straight bevel gear.
Allows input speeds up to 8 situations than with straight bevel gearing.
Improved load posting through precision tooth design and longer program life.
Surface gears verified with advanced software, ensures smooth, tranquil operation with minimal backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for greatest stiffness.
Maintenance free lifetime lubrication.
Patented sealing design for high rate and continuous running.
High efficiency up to 95%. Low noise level right down to 61dB.
Most ratios offered from 3~200.
With option superior backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes are equipped with reinforced output bearings, and can withstand high radial and axial loads. They enable a straightforward design without extra bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are high quality gear units with a combination of innovation and years of experience. Ever-Power planetary gearboxes are designed to work with servomotors in devices requiring high precision positioning.
The Ever-Power high precision planetary gearbox series ensures the very least torsional backlash thanks to a very high torsional rigidity for the highest precision and dynamics. Furthermore, the reinforced angular contact output bearingsoffer high radial and axial capacities, incredibly high level of resistance against tilt, ideal control precision and extremely low-noise running because of an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Result torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input electric motor flanges: For any servomotor brand
Output shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Gear units have the next advantages:
High capacity output bearing offers high radial and axial capacity and an intense resistance against tilting moment thanks to the over-sized taper roller bearings.
High torsional rigidity thanks to an huge, robust, planet carrier with stable two-sided support for the planetary gears.
Maximum operating safety
Low running noise because of the optimized equipment tooth profile
High efficiency (98%)
High quality seals offer long term sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 planet wheels assembled on the main stage, Ever-Power high precision planetary gear units attain an excellent load balancing, leading to very high operating safety and incredibly smooth operation. The typical series includes 1, 2, 3 and 4 stages planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be attained by adding additional stages.
All of the torques you can ever need. Just imagine what you can do with it.
Let’s speak about torque and precision. From a long time Ever-Power high precision planetary gearboxes are well known brand for high precision gearboxes with high torque values. Even though many manufacturers stop the standard range in about 1000 Nm, we create heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that require high accuracy positioning coupled with a higher value of torque transmitting. However if you need more torque, Ever-Power also offers heavy-load precision gearboxes series that enable torques up to 16000 Nm (SGH).
The largest Backlash range. Purchase what you need, forget about.
Often customers ask us “I want a robust precision planetary gearbox but I don’t desire to pay a cost for <3 arcmin gearbox, because 10 arcmin will do for the device...”. We have the solution. Ever-Power offers the biggest range of backlash for their customers, ca.0' <1' <3' <5' or <10'. Just pay for what you need
Unmatched torsional stiffness. Successful and market-leading machines
There are plenty of planetary gearboxes in the market with compatible output dimensions. Therefore, you count yourself lucky because you can select among many brands, correct? But in the event that you manufacture high precision machines and you are looking for a kick-ass high precision planetary gearbox, after that it is not very easy. Ever-Power Ever-Power planetary gearboxes are made for the best torsional rigidity. Why? Because torsional backlash usually is the main component of the full total backlash when the motor is running at full load. Therefore we did a hand and hand comparison between a standard model Ever-Power and the best alternatives. Ever-Power came forward, and not by chance. Ever-Power supplies the planetary gearbox (with result shaft) with the best torsional stiffness. Ever-Power gearboxes are more precise and that offer better results even (and specially) in high-dynamic situations.
Transmission Ratios. World’s biggest range
Our customers create many kinds of machines. Thus we offer the biggest range of tranny ratios in the globe. Thus, our consumer can optimize their machine flawlessly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have got their clients needs in leading line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are created to offer the maximum capacity at the output shaft. So, we’ve designed the Ever-Power gearboxes with a single-piece huge diameter output shaft – world carrier. We used the biggest high performance taper roller bearings acquiring the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and output convenience of machines with a sizable number of cycles per minute. From today’s packaging machine to a strong NC device machine, Ever-Power may be the perfect solution.
Efficiency
A precision design, ultra limited tolerance machining and great surface finishes, enable the Ever-Power to operate at very high efficiency values, 98% for one stage gearbox and 96% for a two stages gearbox. Efficiency values depend on torsional backlash, acceleration, ratio, ambient temperature, etc. The common efficiency level varies based on the number of phases as shown in the technical data sheets for each gearbox model.
Lubrication
All SG high precision gearboxes are given a particular synthetic lubricant that delivers lifetime lubrication.
Gears, world carrier and housing
The ring gear, manufactured from steel, can be an integral area of the housing, sunlight and planet wheels are constructed with modern treated steels, and the input bearing flange is constructed of aluminum. The one piece planet carrier and result shaft is made of ductile iron, resulting a robust style.
Design and mounting positions
Ever-Power high precision planetary gear units usually have an square result flange with holes and may be mounted in virtually any position. Nevertheless, on demand, we are able to also supply gearboxes with circular output flanges with threaded holes.
Motor connection
The electric motor installation is quite easy thanks to clamping ring technology, that ensures a slip free and non wearing transmission. This reliable insight coupling system is suitable for continuous and intermittent assistance with simple shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise because of high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and high quality synthetic lubricant.
Selection of the best gearbox
Ever-Power offers you 2 tools to help you select the proper gearbox:
Choose the gearbox with this on-line “Gearbox Design Tool”, or
Fill the “contact form for a new application”, within our catalog, and send out it to us.
Available models
Ever-Power-100
Result torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Result torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Result torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Output torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Result torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Result torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000