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China Speed Reduction for Gear Motors Planetary Gearbox with Brushed DC Motor cycloidal gearbox manufacturers

Solution Description

TaiBang Motor Market Team Co., Ltd.

The principal goods is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV huge gear motors, Planetary equipment motor ,Worm equipment motor etc, which employed broadly in numerous fields of production pipelining, transportation, meals, medication, printing, cloth, packing, place of work, apparatus, leisure and so on, and is the desired and matched solution for computerized equipment. 

Model Instruction

GB090-ten-P2

GB 090 571 P2
Reducer Series Code Exterior Diameter Reduction Ratio Reducer Backlash
GB:Substantial Precision Sq. Flange Output

GBR:Large Precision Proper Angle Square Flange Output

GE:Large Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
a hundred and twenty:ø120mm
a hundred and fifty five:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
one hundred eighty:180x180mm
220:220x220mm
571 indicates 1:10 P0:Substantial Precision Backlash

P1:Precison Backlash

P2:Common Backlash

Major Technological Overall performance
 

Merchandise Number of phase Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 three .03 .16   .61   three.25 9.21 28.98 sixty nine.sixty one
4 .03 .14   .forty eight   two.seventy four 7.fifty four 23.sixty seven fifty four.37
five .03 .thirteen   .forty seven   two.71 seven.forty two 23.29 fifty three.27
six .03 .13   .45   two.sixty five seven.twenty five 22.seventy five 51.72
7 .03 .13   .forty five   two.sixty two 7.fourteen 22.48 fifty.ninety seven
eight .03 .thirteen   .44   2.fifty eight 7.07 22.fifty nine fifty.84
9 .03 .13   .forty four   two.57 7.04 22.fifty three fifty.sixty three
10 .03 .thirteen   .forty four   two.57 seven.03 22.51 fifty.fifty six
2 fifteen .03 .03 .13 .thirteen .forty seven .forty seven 2.seventy one 7.42 23.29
twenty .03 .03 .13 .thirteen .forty seven .47 2.71 seven.forty two 23.29
twenty five .03 .03 .thirteen .thirteen .forty seven .forty seven 2.71 7.forty two 23.29
thirty .03 .03 .thirteen .13 .47 .forty seven 2.71 seven.forty two 23.29
35 .03 .03 .thirteen .thirteen .forty seven .forty seven two.seventy one 7.42 23.29
forty .03 .03 .thirteen .thirteen .47 .47 2.seventy one seven.forty two 23.29
forty five .03 .03 .13 .thirteen .forty seven .47 two.71 7.42 23.29
50 .03 .03 .thirteen .thirteen .44 .44 2.57 seven.03 22.51
sixty .03 .03 .thirteen .thirteen .44 .44 two.fifty seven seven.03 22.fifty one
70 .03 .03 .13 .13 .forty four .44 two.fifty seven seven.03 22.fifty one
eighty .03 .03 .13 .13 .44 .forty four two.fifty seven seven.03 22.fifty one
90 .03 .03 .thirteen .thirteen .44 .44 2.57 seven.03 22.51
100 .03 .03 .thirteen .thirteen .44 .forty four 2.fifty seven 7.03 22.fifty one

 

Item Quantity of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 one       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 one ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
two ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) one 3 seven 7 fourteen 14 25 50 145 225
2 three seven 7 fourteen fourteen 25 50 145 225
Noise(dB) one,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated enter velocity(rpm) 1,two 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max enter velocity(rpm) one,two 10000 10000 ten thousand 8000 8000 8000 6000 6000 4000

 Noise examination normal:Distance 1m,no load.Calculated with an enter velocity 3000rpm 

 

US $50
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

GB 090 010 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
010 means 1:10 P0:High Precision Backlash

P1:Precison Backlash

P2:Standard Backlash

###

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

###

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000
US $50
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

GB 090 010 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
010 means 1:10 P0:High Precision Backlash

P1:Precison Backlash

P2:Standard Backlash

###

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

###

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

Condition Monitoring of Cyclone Gearboxes

Whether you’re considering using a cycloidal gearbox in your home, office, or garage, you’ll want to make sure it’s made of quality material. You also want to make sure it’s designed properly, so it won’t be damaged by vibrations.helical gearbox

Planetary gearboxes

Compared to cycloidal gearboxes, planetary gearboxes are lighter and more compact, but they lack the precision and durability of the former. They are better suited for applications with high torque or speed requirements. For this reason, they are usually used in robotics applications. But, cycloidal gearboxes are still better for some applications, including those involving shock loads.
There are many factors that affect the performance of gearboxes during production. One of these is the number of teeth. In the case of planetary gearboxes, the number of teeth increases with the number of planets. The number of teeth is reduced in cycloidal gearboxes, which results in higher transmission ratios. These gearboxes also have lower breakaway torques, which means that they can be controlled more easily by the user.
A cycloid gearbox is comprised of three main parts: the ring gear, the sun gear, and the input shaft. The ring gear is fixed in the gearbox, while the sun gear transmits the rotation to the planet gears. The input shaft transfers motion to the sun gear, which in turn transmits it to the output shaft. The output shaft has a larger torque than the input shaft.
Cycloid gears have better torsional stiffness, lower wear, and lower Hertzian contact stress. However, they are also larger in size and require highly accurate manufacturing. Cycloid gears can be more difficult to manufacture than involute gears, which require large amounts of precision.
Cycloid gears can offer transmission ratios up to 300:1, and they can do this in a small package. They also have lower wear and friction, which makes them ideal for applications that require a high transmission ratio.
Cycloid gearboxes are usually equipped with a backlash of about one angular minute. This backlash provides the precision and control necessary for accurate movement. They also provide low wear and shock load capacity.
Planetary gearboxes are available in single and two-stage designs, which increase in length as stages are added. In addition to the two stages, they can be equipped with an optional output bearing, which takes up mounting space. In some applications, a third stage is also available.

Involute gears

Generally, involute gears are more complex to manufacture than cycloidal gears. For example, an involute gear tooth profile has a single curve while a cycloidal gear tooth profile has two curves. In addition, the involute curve is not within the base circle.
The involute curve is a very important component of a gear tooth and it can significantly influence the quality of contact meshing between teeth. Various works have been done on the subject, mainly focusing on the operating principles. In addition, the most important characteristic of the double-enveloping cycloid drive is its double contact lines between the meshing tooth pairs.
Cycloid gears are more powerful, less noisy, and last longer than involute gears. They also require less manufacturing operations during production. However, cycloid gears are more expensive than involute gears. Involute gears are more commonly used in linear motions while cycloid gears are used for rotary motions.
Although cycloid gears are more technically advanced, involute gears have the superior quality and are more aesthetically pleasing. Cycloid gears are used in various industrial applications such as pumps and compressors. They are also widely used in the watch industry. Nevertheless, involute gears have not yet replaced cycloid gears in the watch industry.
The cycloid disc has a number of pins around its outer edge, while an involute gear has only a single curve for the teeth. In addition, cycloid gears have a more robust and reliable design. Involute gears, on the other hand, have a cheaper rack cutter and less expensive involute teeth.
The cycloid disc’s transmission accuracy is about 98.5%, while the ring gear’s transmission accuracy is about 96%. The cycloid disc’s rotational velocity has a magnitude of 3 rad/s. A small change in the center distance does not affect the transmission accuracy. However, rotational velocity fluctuation can affect the transmission accuracy.
Cycloid gears also have the cycloid gear disc’s rotational velocity. The disc has N lobes. However, the cycloid gear disc’s transmission accuracy is still not perfect. This is because of the large rotational angles between the lobes. This also makes it difficult to manufacture.helical gearbox

Vibrations

Using modern techniques for vibration diagnostics and data-driven methods, this article presents a new approach to condition monitoring of cycloidal gearboxes. This approach focuses on detecting the root cause of gearbox failure. The article aims to provide a unified approach to gear designers.
A cycloidal gearbox is a high-precision gearbox that is used in heavy-duty machines. It has a large reduction ratio, which makes it necessary to have a very large input speed. Cycloid gears have high accuracy, but they are susceptible to vibration issues. In this article, the authors describe how a cycloidal gearbox works and how vibrations are measured. They also show how this gearbox can be used to detect faults.
The gearbox is used in positioners, multi-axis robots, and heavy-duty machines. The main characteristics of this gearbox are the high accuracy, the overload capacity, and the large reduction ratio.
There is little documentation on vibrations and condition monitoring of cycloidal gearboxes. The authors describe their approach to the problem, using a cycloidal gearbox and a testing bench. Their approach involves measuring the frequency of the gearbox with different input speeds.
The results show a good separation between the healthy and damaged states. Fault frequencies show up in the lower orders of frequencies. Faults can be detected using binning, which eliminates the need for a tachometer. In addition, binning is combined with Principal Component Analysis to determine the state of the gearbox.
This method is compared to traditional techniques. In addition, the results show how binning can be used to calculate the defect frequencies of the bearings. It is also used to determine the frequencies of the components.
The signals from the test bench are acquired using four sensors. These sensors are medium sensitivity 100 mV/g accelerometers. The signals are then processed using different signal processing techniques. The results show that the vibration signals are correlated with the internal motion of the gearbox. This information is used to identify the internal frequency of the transmission.
The frequency analysis of vibration signals is performed in cyclostationary and noncyclostationary conditions. The signals are then analyzed to determine the magnitude of the gear meshing frequency.helical gearbox

Design

Using precision gearboxes, servomotors can now control heavy loads at high speed. Unlike cam indexing devices, cycloidal gears provide extremely accurate positioning and high torque. They also provide excellent torsional stiffness and shock load capacity.
Cycloid gears are specially designed to minimize vibration at high RPM. Unlike involute gears, they are not stacked, which reduces friction and forces experienced by each tooth. In addition, cycloidal gears have lower Hertzian contact stress.
Cycloid gears are often used in multi-axis robots for positioners. They can provide transmission ratios as high as 300:1 in a compact package. They are also used in first joints in heavy machines. However, they require extremely accurate manufacturing. They are also more difficult to produce than involute gears.
A cycloidal gearbox is a type of planetary gearbox. Cycloid gears are specially designed for high gear ratios. They also have the ability to provide a large reduction ratio in a single stage. They are increasingly used in first joints in heavy machines. They are also becoming more common in robotics.
In order to achieve a large reduction ratio, the input speed of the gear must be very high. Generally, the input speed is between 500 rpm and 4500 rpm. However, in some cases, the input speed may be lower.
A cycloid is formed by rolling a rolling circle on a base circle. The ratio between the rolling circle diameter and the base circle diameter determines the shape of the cycloid. A hypocycloid is formed by rolling primarily on the inside of the base circle, while an epicycloid is formed by rolling primarily on the outside of the base circle.
Cycloid gears have a very small backlash, which minimizes the forces experienced by each tooth. These gears also have a good torsional stiffness, low friction, and shock load capacity. They also provide the best positioning accuracy.
The cycloidal gearbox was designed and built at Radom University. The design was based on three different cycloidal gears. The first pair had the external profile at the nominal dimension, while the second pair had the profile minus tolerance. The load plate had threaded screw holes arranged 15 mm away from the center.
China Speed Reduction for Gear Motors Planetary Gearbox with Brushed DC Motor     cycloidal gearbox manufacturersChina Speed Reduction for Gear Motors Planetary Gearbox with Brushed DC Motor     cycloidal gearbox manufacturers
editor by czh 2022-12-17

China Best Sales From 15w 30 60 80 120 180 200 to 400watts 12v 24v 48v 90v 110v 220v volt voltage dc brushless gear motor speed reducer with Great quality

Warranty: 1 year
Model Number: 2D TO 6D
Type: Brush Motor
Torque: 0.1–40N.M
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Waterproof
Speed(RPM): 1800rpm and 3000rpm
Continuous Current(A): 0.4–3.5A unload current
Efficiency: IE 4
Voltage: 12v 24v 48v 90v 110v 220v
Power: 6watts to 25owatts
Motor Speed: 1800 rpm and 3000 rpm
Gearbox Diameter: 60mm 70mm 80mm 90mm 100mm square
Keywords: dc brushed gear motor
Motor Diameter: 60mm 70mm 80mm 90mm 100mm
Shaft Material: Steel
Gear Material: Steel
Shaft diameter: 8mm 12mm 15mm 18mm
Output speed: 3rpm-1000rpm
Packaging Details: Pallet,Carton box
Port: HangZhou,ZheJiang

Our main gear motor products include :A, Micro series gear motors from 6 watts to 250 watts including AC ,DC gearmotors,right-angle gear motors with speed controller,brake and reversible etc.1. motor & Gearhead Dimensions : 60mm, 70mm, 80mm, 90mm, 104mm2. power: 6W, 15W, 30W, 40W, 60W, 90W, 120W, 180W, 200W, 250W3. voltage: AC: Single/three phase, NMRV right angle transmission gearbox speed reduction gear screw gearbox 110V 220V 380V DC:12V 24V 60V 90V 110V 220V ..4. output Speed : 1000-3.0 r/min 5.output Torque : 0.1-40 N.m B, Small ac gear motors series from 0.1kw to 3.7kw with GH and GV installation C, Worm rv gearbox include 25 30 40 50 63 75 90 110 130 150 with ratio from 5 to 100 D, Motor drive12v 24v 48v 90v 110voltage dc brushless 25watts 60 watts gear motor with gearbox ratio speed 1800 rpm Specification itemvalueWarrantyone yearPlace of OriginChinaZHangZhougBrand NameHTGModel Number2D TO 6DTypeBrushless MotorTorque0.1–40N.MConstructionDc BrushlessCommutationBrushlessProtect FeatureWaterproofSpeed(RPM)1800rpm and 3000rpmContinuous Current(A)0.4–3.5A unload currentEfficiencyIE 4Voltage12v 24v 48v 90v 110v 220vPower15watts to 400wattsMotor Speed1800 rpm and 3000 rpmGearbox Diameter60mm 70mm 80mm 90mm 100mm squareKeywordsdc brushless gear motorMotor Diameter60mm 70mm 80mm 90mm 100mmShaft MaterialSteelGear MaterialSteelShaft diameter8mm 12mm 15mm 18mmOutput speed3rpm-1000rpm Company Profile HangZhou Hengtuo Motor Co.,ltd Locates at HangZhou city on the sea coast of the East China,near ZheJiang City . We specializes in R&D、manufacturing and sales of gear motors which have 5 series of nearly thousand varieties of gear motors including micro AC gear motors、DC gear motors、 right angle gear motors,small ac gear motor,worm RV gearbox and motor controllers etc .Factory has a first-class management team and the industry’s top research and development team, automated production lines and industry-leading manufacturing、 testing、 auxiliary equipment, and continuous equipment improvement、 upgrade、 introduce, and gradually realize the intelligent equipment production line .Our products are widely used in textile machine、printing machine、food machine、medical machine、convey machine、packaging machinery、work master machine、vending machine、 cement machine、computer flat knitting machine、automatic table、office equipment and solar photovoltaic equipment etc .Our products are popularly sold in domestic markets and foreign markets such as Southeast Asia、 India、Europe、America、Middle East and Australia etc. The sales volume continues to increase at a rate of more than 40% per yearWe passed ISO9001、CE 、UL、CCC and ROHS certification etc..We can satisfy you with the industry’s first technology ,quality and fast service support .Sincere cooperation with you to build beautiful Garden .Welcome to visit our factoryHangZhou HENGTUO MOTOR CO.,LTDADD: N0.108,SHANGYEJIA ROAD NORTH,HUSHAN STREET, HangZhou,HangZhou CITY,ZHangZhouG PROVINCE, China Manufacture 25H Motorcycle Timing Chain CHINA. Certifications Packing & Delivery Pallet,Carton box Sales And Service Network FAQ Q: Are you gear motors manufacturer ?A: Yes we are factory.Q: Where are your factory ?A: HangZhou, HangZhou, Near ZheJiang cityQ: How many worker in your factory ?A: 158 workers.Q: How to order?A: Send us inquiry → Receive our quotation → Negotiate details → Confirm the sample → Sign contract/deposit → Mass production→Cargo ready → Balance/delivery → Further cooperationQ: How about Sample order?A: Sample is available for you. please contact us for details. Once we charge you sample fee, please feel easy, it would be refundwhen you place formal order.Q: Which ship way is available?A: DHL, UPS, FedEx, TNT, EMS, China Post,Sea are available.The other shipping ways are also available, HangZhou Advance Gearbox 40A 300 HC300 D300A 120C135 135A Q26-06-02 Toothed Rubber Block please contact us if youneed ship by the other shipping way. Q: How long is lead time ?A: Deliver time depends on the quantity you order. usually lead time takes 3-5 working days.

What Is a Gearbox?

There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
gearbox

Function of a gearbox

A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
gearbox

Bzvacklash

The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

Design

The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
gearbox

Manufacturers

There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

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Our AdvantagesProducts Big quantity in Inventory, No MOQ essential We comply with all the international specifications, this kind of as ISO9001 and TS16949 specifications. With comprehensive requirments, we can also produce your specific designed item. Our business pays certain attention to customers’ wants, listening to the certain demands of every client and guaranteeing total gratification. A. Specification of 32MM DC Equipment EPT 12V/24V Planetary EPT:

one. Voltage: 12/24V
2. Speed: 2-2000RPM
three. Torque: .five-25Kgf.cm
four. Output EPT: .1-50W
5. EPT Ratio: one:three.3 to one: 2142
six. EPT Diameter: 32mm
seven. EPT Duration: 20.seven-forty three.8mm
8. EPT Length: 57.5mm
nine. Shaft Diameter: 6mm
10. Shaft Size: Personalized

Notice: The data sheet is only for reference, We can make the motor in accordance to your necessity right after Evaluation

B. Firm Ability

HangEPT EPT EPT Co. Ltd is a manufacturer and exporter of numerous of motors with in excess of ten several years encounter.
Our merchandise ranges incEPT:
one) DC Brush motor: six-130mm diameter, .01-1000W output EPT
2) DC Spur Gear EPT: twelve-110mm diameter, .1-300W output EPT
3) DC Planeary Gear EPT: ten-82mm diameter, .one-100W output EPT
4) Brushless DC EPT: 28-110mm, 5-1500W output EPT
five) Stepper EPT: NEMA 08 to NEMA 43, Can with EPT and direct screw
6) Servo EPT: 42mm to 130mm diameter, fifty-4000w
7) AC Gear EPT: 49 to 100mm diameter, 6-one hundred forty output EPT

one. Generation Line:

two. Screening EPT:

three. Certificates:

four. Consumer Visits:

6. FAQ:

Q: What is your major merchandise?
A:We at the moment produce Brushed Dc EPTs, Brushed Dc EPT EPTs, Planetary Dc Equipment EPTs, Brushless Dc EPTs, Stepper motors and Ac EPTs and many others. You can examine the requirements for earlier mentioned motors on our website and you can electronic mail us to advise necessary motors for every your specification as well.

Q:How to pick a suited motor?
A:If you have motor photos or drawings to present us, or you have detailed specs like voltage, speed, torque, motor dimension, working method of the motor, needed existence time and sound amount etc, remember to do not be reluctant to let us know, then we can advise suitable motor for each your ask for accordingly.

Q: Do you have custom-made support for your stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd motors?
A:Sure, we can customize for every your request for the voltage, velocity, torque and shaft measurement/condition. If you need to have additional wires/cables soldered on the terminal or require to insert connectors, or capacitors or EMC we can make it as well.

Q:Do you have personal design provider for motors?
A:Sure, we would like to style motors individually for our consumers, but it may require some mould charge and design demand.

Q:Can I have samples for testing first?
A:Sure, undoubtedly you can. Right after confirmed the essential motor specs, we will estimate and provide a proforma bill for samples, when we get the payment, we will get a Move from our account office to move forward samples accordingly.

Q:How do you make confident motor high quality?
A:We have our possess inspection techniques: for incoming resources, we have signed sample and drawing to make positive competent incoming components for creation method, we have tour inspection in the process and final inspection to make sure qualified products just before shipping and delivery.

Q:What’s your guide time?
A:EPTly sEPTing, our normal stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd product will need 25-30days, a little bit EPTer for customized products. But we are very fleXiHu (West Lake) Dis.ble on the direct time, it will is dependent on the certain orders

Q:What is actually your payment time period?
A:For all our new buyers, we will want 40% deposite, sixty% compensated just before cargo.

Q:When will you reply following acquired my inquiries?
A:We will reaction inside of 24 hrs after get your inquires.

Q:How can I EPT you to make positive my funds is safe?
A:We are qualified by the third social gathering SGS and we have exported to in excess of 85 countries up to June.2017. You can check our status with our current clients in your region (if our customers do not mind), or you can orEPTvia alibaba to get trade assurance from alibaba to make certain your funds is safe.

Q:What is actually the least orEPTquantity?
A:Our least orEPTquantity relies upon on various motor designs, remember to e mail us to verify. Also, we normally do not take individual use motor orders.

Q:What is actually your transport technique for motors?
A:For samples and deals much less than 100kg, we usually recommend convey shipping For large deals, we typically advise air delivery or sea shipping and delivery. But it all is dependent on our customers’ demands.

Q:What certifications do you have?
A:We currently have CE and ROSH certifications.

Q:Can you deliver me your cost record?
A:Considering that we have hundreds of different merchandise, and value may differ for every various technical specs, we are not able to offer you a price tag list. But we can quotation inside of 24 hours as soon as obtained your inquirues to make sure you can get the value in time.

Q:Can I pay a visit to your company?
A:Yes, welcome to go to our company, but please let us know at lEPT two weeks EPT to support us make sure no other conferences throughout the day you go to us. Many thanks!

Weclome speak to with us if have any queries about this motor or other items!

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