Tag Archives: gearbox machine

China OEM CZPT Arrow Good Quality High Speed Gearbox for Extruder Machine differential gearbox

Product Description

Overview

Product Description 

Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed

Advantages

  • Absorption of very high torques and axial forces
  • No need for separate thrust housing & bearing.
  • Easy alignment (screw directly fits into the vore of gear box)
  • Easy to assemble & dismantle.
  • Very heavy duty spherical roller thrust bearing is provided.
  • Power saving. (you may save up to 20 % power.)
  • Less requirement of space.
  • For bigger sizes water cooling is provided 
  • No maintenance required except periodic oil level checking.
  • Higher productivity 

Features

 

  • Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
  • The gearboxes are available with co-rotating and counter rotating variants
  • To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
  • High torque and high speed output rate

 

Processing Characteristics of Screw Shaft:

1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
 

Basic Info.
 

Warranty: 1 year Weight (KG):
500 KG
Place of Origin:
HangZhou, China
Gearing Arrangement:
helical
ratio:
8-20
Output Torque:
2*176
 
standard:
JB/T8853-2001
Certificate:
CE
Heat treatment:
High-frequency Hardening
Efficiency:
94%~98%(depends on the transmission stage)
Customized support:OEM ODM Input/output shaft material
40Cr
Package:
Wooden case
 
Mount position:
Flange, hollow shaft, CHINAMFG shaft
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. advantage:
excellent quality
Reduction radio:
3:1
 
Mount Position:
Horizontal Foot Mounted Vertical
 
Input Speed:
1500
 
Output Speed:
500
 

Packaging & delivery

Packing: wooden case packing

 
Port: HangZhou Port  

Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:

  • Paint and lacquer industry
  • Washing agent industry
  • Foodstuff industry (e.g. bread, pasta)
  • Animal-feed industry (dog, cat other animal food 

Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year 

Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.

Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.

Product Service

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have 5 sales people online,

and whether you have any question

can be solved through online

communication.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

Exhibition

Certificate

Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.

FAQ

 

1.  Q: How about Arrow Machinery?

     R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong  

        team which has substantial experience in R&D, manufacture, technique and sales service and has

        specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity? 
    R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200

       models of extruders and spare parts. 

3. Q:What’s the delivery time? 

    R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough

        for customized, normally within 20days .

4. Q:How about the gearbox quality and price? 
    R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
    R: 3~5years life time for nitriding ones and bimtallic ones will be longer 
        One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there? 
   R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick        you up.
7.Q:How to contact with you? 
   R:just reply to me if have any question. 

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Application: Motor, Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Calculation of Reduction Ratio in a Cycloidal Gearbox

The reduction ratio in a cycloidal gearbox can be calculated using the following formula:

Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins

In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.

For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:

Reduction Ratio = (7 + 14) / 14 = 1.5

This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.

cycloidal gearbox

History of Cycloidal Gear System Development

The history of cycloidal gear systems dates back to ancient times, with various forms of non-circular gears being used for specialized applications. The concept of the cycloidal gear system as we know it today, however, has evolved over centuries of engineering and innovation:

  • Ancient Roots: The concept of using non-circular gears can be traced back to ancient civilizations, where devices like the “Antikythera Mechanism” (c. 150-100 BC) employed non-circular gear arrangements.
  • Cam Mechanisms: During the Renaissance, engineers and inventors like Leonardo da Vinci explored mechanisms involving cams and followers, which are precursors to modern cycloidal gears.
  • Cycloidal Motion Studies: In the 19th century, engineers and mathematicians like Franz Reuleaux and Robert Willis studied and developed mechanisms based on the principles of cycloidal motion.
  • Early Cycloidal Gearboxes: The development of cycloidal gear systems gained momentum in the late 19th and early 20th centuries, with inventors like Emile Alluard and Louis André creating early forms of cycloidal gear mechanisms and gearboxes.
  • Cycloidal Drive: The term “cycloidal drive” was coined by James Watt in the 18th century, referring to mechanisms that produce a motion resembling a rolling circle.
  • Modern Cycloidal Gearboxes: The development of modern cycloidal gearboxes was further advanced by engineers like Ralph B. Heath, who patented the “Harmonic Drive” in the 1950s. This invention marked a significant step in the advancement and commercialization of precision cycloidal gear systems.
  • Advancements and Applications: Over the decades, cycloidal gear systems have found applications in robotics, aerospace, automation, and other fields that require compactness, precision, and high torque capabilities.

The history of cycloidal gear system development reflects the contributions of many engineers and inventors who have refined and advanced the technology over time. Today, cycloidal gearboxes continue to play a crucial role in various industries and applications.

cycloidal gearbox

What is a Cycloidal Gearbox?

A cycloidal gearbox, also known as a cycloidal drive, is a type of gearing mechanism that utilizes the principle of cycloidal motion for power transmission. It consists of several components, including a high-speed input shaft, a set of cycloidal pins or rollers, and an outer stationary ring with lobed profiles.

The operation of a cycloidal gearbox involves a unique mechanism:

  1. Input Shaft: The high-speed input shaft is connected to the driving source, such as an electric motor. It transfers rotational motion to the cycloidal pins.
  2. Cycloidal Pins or Rollers: These pins or rollers are typically arranged around the input shaft in a circular pattern. As the input shaft rotates, the cycloidal pins also rotate, causing them to engage with the lobes on the outer stationary ring.
  3. Outer Stationary Ring: The outer ring has lobed profiles, and it remains stationary during operation. The lobes of the outer ring interact with the cycloidal pins or rollers, causing them to move in a unique motion known as epicycloidal or hypocycloidal motion.

The interaction between the cycloidal pins and the lobed profiles of the outer ring results in smooth and controlled motion transmission. The mechanism provides advantages such as high torque capacity, compact size, and precise positioning capabilities.

Cycloidal gearboxes are widely used in various applications, including robotics, automation, packaging machinery, and other industrial systems where high torque, precision, and compact design are essential.

China OEM CZPT Arrow Good Quality High Speed Gearbox for Extruder Machine   differential gearbox	China OEM CZPT Arrow Good Quality High Speed Gearbox for Extruder Machine   differential gearbox
editor by CX 2024-05-14

China best CZPT Arrow Professional High Torque Gearbox for Twin and Triple Extruder Machine wholesaler

Product Description

Overview

Product Description 

Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed

Advantages

  • Absorption of very high torques and axial forces
  • No need for separate thrust housing & bearing.
  • Easy alignment (screw directly fits into the vore of gear box)
  • Easy to assemble & dismantle.
  • Very heavy duty spherical roller thrust bearing is provided.
  • Power saving. (you may save up to 20 % power.)
  • Less requirement of space.
  • For bigger sizes water cooling is provided 
  • No maintenance required except periodic oil level checking.
  • Higher productivity 

Features

 

  • Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
  • The gearboxes are available with co-rotating and counter rotating variants
  • To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
  • High torque and high speed output rate

 

Processing Characteristics of Screw Shaft:

1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
 

Basic Info.
 

Warranty: 1 year Weight (KG):
500 KG
Place of Origin:
HangZhou, China
Gearing Arrangement:
helical
ratio:
8-20
Output Torque:
2*176
 
standard:
JB/T8853-2001
Certificate:
CE
Heat treatment:
High-frequency Hardening
Efficiency:
94%~98%(depends on the transmission stage)
Customized support:OEM ODM Input/output shaft material
40Cr
Package:
Wooden case
 
Mount position:
Flange, hollow shaft, CZPT shaft
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. advantage:
excellent quality
Reduction radio:
3:1
 
Mount Position:
Horizontal Foot Mounted Vertical
 
Input Speed:
1500
 
Output Speed:
500
 

Packaging & delivery

Packing: wooden case packing

 
Port: HangZhou Port  

Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:

  • Paint and lacquer industry
  • Washing agent industry
  • Foodstuff industry (e.g. bread, pasta)
  • Animal-feed industry (dog, cat other animal food 

Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year 

Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.

Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.

Product Service

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have 5 sales people online,

and whether you have any question

can be solved through online

communication.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

Exhibition

Certificate

Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.

FAQ

 

1.  Q: How about Arrow Machinery?

     R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong  

        team which has substantial experience in R&D, manufacture, technique and sales service and has

        specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity? 
    R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200

       models of extruders and spare parts. 

3. Q:What’s the delivery time? 

    R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough

        for customized, normally within 20days .

4. Q:How about the gearbox quality and price? 
    R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
    R: 3~5years life time for nitriding ones and bimtallic ones will be longer 
        One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there? 
   R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick        you up.
7.Q:How to contact with you? 
   R:just reply to me if have any question. 

Application: Motor, Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

helical gearbox

How to Calculate Transmission Ratio for a Cycloidal Gearbox

Using a cycloidal gearbox can be very useful in a wide variety of situations. However, it’s important to understand how to use it properly before implementing it. This article discusses the benefits of using a cycloidal gearbox, how to calculate the transmission ratio, and how to determine the effects of dynamic and inertial forces on the gearbox.

Dynamic and inertial effects

Various studies have been done to study the dynamic and inertial effects of cycloidal gearboxes. These studies have been performed using numerical, analytical and experimental methods. Depending on the nature of the load and its distribution along the gear, a variety of models have been developed. These models use finite element method to determine accurate contact stresses. Some of these models have been developed to address the nonlinear elasticity of contacts.
Inertial imbalance in a cycloidal gearbox causes vibration and can affect the efficiency of the device. This can increase mechanical losses and increase wear and tear. The efficiency of the device also depends on the torque applied to the cycloidal disk. The effectiveness of the device increases as the load increases. Similarly, the nonlinear contact dynamics are also associated with an increase in efficiency.
A new model of a cycloidal reducer has been developed to predict the effects of several operational conditions. The model is based on rigid body dynamics and uses a non-linear stiffness coefficient. The model has been validated through numerical and analytical methods. The model offers drastic reduction in computational costs. The model allows for a quick analysis of several operational conditions.
The main contribution of the paper is the investigation of the load distribution on the cycloidal disc. The study of this aspect is important because it allows for an analysis of the rotating parts and stresses. It also provides an indication of which gear profiles are best suited for optimizing torque transmission. The study has been conducted with a variety of cycloidal gearboxes and is useful in determining the performance of different types of cycloidal gearboxes.
To study the load distribution on the cycloidal disc, the authors investigated the relationship between contact force, cycloidal gearboxes and different gear profiles. They found that the non-linear contact dynamics have a large impact on the efficiency of a cycloidal gearbox. The cycloidal gearbox is an ideal solution for applications that involve highly dynamic servos. It can also be used in machine tool applications and food processing industries.
The study found that there are three common design principles of cycloidal reducers. These are the contact force distribution, the speed reduction and the trochoidal profile of the cycloidal disc. The trochoidal profile has to be defined carefully to ensure correct mating of the rotating parts. The trochoidal profile provides an indication of which gear profiles are best for optimizing torque transmission. The contact force distribution can be improved by refining the mesh along the disc’s width.
As the input speed increases, the efficiency of the reducer increases. This is because contact forces are constantly changing in magnitude and orientation. A cycloidal reducer with a one tooth difference can reduce input speed by up to 87:1 in a single stage. It also has the ability to handle high-cycle moves without backlash.helical gearbox

Transmission ratio calculation

Getting the correct transmission ratio calculation for a cycloidal gearbox requires a good understanding of what a gearbox is, as well as the product that it is being used for. The correct ratio is calculated by dividing the output speed of the output gear by the input speed of the input gear. This is usually accomplished by using a stopwatch. In some cases, a catalog or product specification may be required. The correct ratio is determined by a combination of factors, such as the amount of torque applied to the mechanism, as well as the size of the gears involved.
A cycloidal gear is a type of gear tooth profile that can be represented using a spline. It is also possible to model a gear with a cycloidal profile by using a spline to connect points against the beginning of a coordinate system. This is important in the design and functionality of a gear.
There are many different gears used in machines and devices. These include the herringbone gear, the helical gear and the spiral bevel gear. The best transmission ratios are typically obtained with a cycloidal gearbox. In addition to ensuring the accuracy of positioning, a cycloidal gearbox provides excellent backlash. Cycloid gears have a high degree of mechanical efficiency, low friction, and minimal moment of inertia.
A cycloidal gearbox is often referred to as a planetary gearbox, though it is technically a single-stage gearbox. In addition to having a ring gear, the gearbox has an eccentric bearing that drives the cycloidal disc in an eccentric rotation. This makes the cycloidal gearbox a good choice for high gear ratios in compact designs.
The cycloid disc is the key element of a cycloidal gearbox. The cycloid disc has n=9 lobes, and each lobe of the disc moves by a lobe for every revolution of the drive shaft. The cycloid disc is then geared to a stationary ring gear. The cycloidal disc’s lobes act like teeth on the stationary ring gear.
There are many different gears that are classified by the profile of the gear teeth. The most common gears are the involute and helical gears. Most motion control gears include spur designs. However, there are many other types of gears that are used in various applications. The cycloidal gear is one of the more complicated gears to design. The cycloid disc’s outline can be represented using markers or smooth lines, though a scatter chart will also do.
The cycloid disc’s lobes rotate on a reference pitch circle of pins. These pins rotate 40 deg during the eccentric rotation of the drive shaft. The pins rotate around the disc to achieve a steady rotation of the output shaft.
The cycloid disc’s other obvious, and possibly more important, feature is the’magic’ number of pins. This is the number of pins that protrude through the face of the disc. The disc has holes that are larger than the pins. This allows the pins to protrude through the disc and attach to the output shaft.helical gearbox

Application

Whether you’re building a robot drive or you’re simply looking for a gearbox to reduce the speed of your vehicle, a cycloidal gearbox is a great way to achieve a high reduction ratio. Cycloidal gearboxes are a low-friction, lightweight design that has an extremely stable transmission. They are suitable for industrial robots and can be used in many applications, including positioning robots.
Cycloidal gearboxes reduce speed by using eccentric motion. The eccentric motion enables the entire internal gear to rotate in wobbly cycloidal motion, which is then translated back into circular rotation. This eliminates the need for stacking gear stages. Cycloidal gearboxes also have less friction, higher strength, and greater durability than conventional gearboxes.
The cycloidal gearbox is also used in a number of applications, including marine propulsion systems, and robot drives. Cycloidal gearboxes reduce vibration by using offset gearing to cancel out vibrations.
Cycloidal gears have lower friction, higher strength, and better torsional stiffness than involute gears. They also have a reduced Hertzian contact stress, making them better than involute gears for use with shock loads. They also have a smaller size and weight than conventional gearboxes, and they have a higher reduction ratio than involute gears.
Cycloidal gears are typically used to reduce the speed of motors, but they also offer a number of other advantages. Cycloidal gearboxes have a smaller footprint than other gearboxes, allowing them to fit into confined spaces. They also have low backlash, allowing for precise movement. Cycloidal gears have a higher efficiency, resulting in lower power requirements and lower wear.
The cycloidal disc is one of the most important components of the gearbox. Cycloidal discs are normally designed with a short cycloid, which minimizes the eccentricity of the disc. They are also designed with a shortened flank, resulting in better strength and less stress concentration. Cycloidal discs are typically geared to a stationary ring gear. The cycloid is designed to roll around the stationary ring pins, which push against the circular holes in the disc. Cycloidal gearboxes typically employ two degrees of shift.
Cycloidal drives are ideal for heavy load applications. They also have high torsional stiffness, which makes them highly resistant to shock loads. Cycloidal drives also offer a high reduction ratio, which can be achieved without the need for a large input shaft. They are also compact and have a high service life.
The output shaft of a cycloidal gearbox always has two degrees of shifting, which ensures that the input and output shafts always rotate at a different speed. The output shaft would be a pin casing around the drive disks, which would also allow for easy maintenance.
Cycloidal gearboxes are also very compact and lightweight, so they are ideal for use in industrial robots. The cycloidal gearbox reducer is the most stable, low-vibration reducer in industrial robots, and it has a wide transmission ratio range.
China best CZPT Arrow Professional High Torque Gearbox for Twin and Triple Extruder Machine   wholesaler China best CZPT Arrow Professional High Torque Gearbox for Twin and Triple Extruder Machine   wholesaler
editor by CX 2023-11-21

China manufacturer P series planetary gearbox with high quality torque speed reducer lg washing machine gearbox increase torque gearbox with high quality

Warranty: 3 years
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Energy & Mining, Construction works
Weight (KG): 50
Customized support: OEM, High Torque Planetary Gearbox Low backlash gearbox Planetary for Wind Turbe ODM, OBM
Gearing Arrangement: Planetary
Output Torque: Up to 260000Nm
Input Speed: 750-1500rpm
Output Speed: 0.19-60rpm
Certification: ISO9001-2008
Mount Position: Foot Mounted
Bearing: C & U
Packaging Details: Standard wooden case
Port: HangZhou Port, ZheJiang Port

Products Description Feature:1.P series planetary gear reducer adopts new open line planetary gear transmission, which makes rational use of internal and external combination and power split. Therefore, it has the characteristics of light weight, small volume, large transmission ratio, high efficiency, smooth operation, 10Z lg CZPT whirlpool original Washing machine parts reducer gearbox washing machine spare parts low noise and strong adaptability.2.The box body is made of nodular iron, which greatly improves the efficiency.The column property and anti-seismic property of the box body.3.Programming mode: concentric shaft input, helical gear input, bevel gear helical gear input, bevel gear input4.Output mode: inner flower field type, hollow shaft shrink disc type, outer flower field type, solid shaft flat field type5.Installation form: horizontal installation, vertical installation and torsion installation.6.P series products have 9-34 type specifications, Servo Motor BMG0703S0044 planetary transmission stage has 2 and 3. The speed ratio is 254000.Modular design, according to customer requirements to change the combination.7. Combinate with R ,K series can get larger speed ratioIf you need to customize, please click here Speed ratio range basic type 25 ~ 4000 torque range2.6 ~ 900knmpower range22 ~ 1920kwInstallation form:1. Horizontal installation / foot installation 2. Vertical installation / flange installation 3. Torsion arm installation.Output mode1. Hollow output shaft with shrink disc 2. Solid output shaft with flat key 3. Hollow shaft with involute spline 4. Solid shaft with involute spline For more models or customization, please click here! Click on the picture below for details Related Products Company Information Packing&Shipping Packaging:Chain+Plastic Bag+ Carton+Wooden case( If you have other requirements, we can customized according to customer requirements packaging. )Shipping :1.Most of the standard ones are in stock which we can send in 3-10 days after inspection and package.2. Customized products delivery time should be determined according to the number. Contact Us

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

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Warranty: 1 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Other
Weight (KG): 19 KG
Customized support: OEM
Gearing Arrangement: Planetary
Output Torque: as customer requirements
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Structures: Coupling, Bearing + Gear + Box…
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Packing: Carton or as customer requirements
Packaging Details: Carton or as customer requirements
Port: China, HangZhou

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The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

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Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

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Gearing Arrangement: Helical
Output Torque: 652~34787N.m
Rated Power: 5.5~200kw
Input Speed: 600~1500rpm
Output Speed: 30~188rpm
working ambient temperature: -40~45 degree
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Product Name
ZLYJ series plastic extruder gearbox

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ZLYJ112; ZLYJ133;ZLYJ146; ZLYJ173; ZLYJ180; ZLYJ200; ZLYJ225; ZLYJ250; ZLYJ280; ZLYJ315; ZLYJ330; ZLYJ375; ZLYJ395; Three phase high voltage motor Squirrel cage high voltage motor AC high voltage induction motor ZLYJ420; ZLYJ450;

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Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
gearbox

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

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Overview

Quick Details

Applicable Industries:

Producing Plant

Pole:

One particular/Two/Three Phase Pace Reducer

Ratio:

one.twenty five-6.3

Housing Content:

Solid Iron

Operating temperature:

-forty~45℃

Software:

mining, chemical industry,steel metallurgy,lifting transpor and ect.

Procedure:

Carburizing, Nitriding , Grinding

Efficiency:

94%~98%

Mounting Place:

Horizontal,Vertical,Flange

Coloration:

Blue,Green,Gray,Red

Type:

weighty industrial China equipment reducer gearbox for steel rolling machine

Source Capability

Provide Capability:
3000 Established/Sets per 12 months industrial China gear reducer gearbox for metal rolling equipment

Packaging & Delivery

Packaging Details
sea worthy wooden case for ZLY 710 630 weighty obligation indEPG Equipment is positioned in XiHu Location HangZhou Zhejiang ,China. It is 30km from our manufacturing unit to HangZhou worldwide airport. ustrial China gear reducer gearbox for steel rolling machine
Port
Qingdao
Guide Time
:
Amount(Bags) 1 – 10 >10
Est. Time(times) eighteen To be negotiated

Online Customization

Solution Description

 

  Z Series Helical Equipment Reducer  

Z (ZDY, ZLY, ZSY, and ZFY) serieshard tooth surface cylindrical gear reducer

D (DBY and DCY) series hard tooth surface cone equipment reducer

EPG——industrial gearbox producers

Chinese electric motor speed reducer is extensively used in mining machinery, chemical sector,steel metallurgy, light-weight market,environmental protection, paper creating, printing, lifting transportation, food industry and so on.  

Main Series Product: R series helical gear reducer, K collection spiral bevel equipment reducer, NGW, P collection planetary reducer, H B sequence gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gear reducer, D (DBY and DCY) serial hard tooth surface cone equipment reducer, cycloid reducer, etc. Meanwhile, map sample processing organization can be undertaken.

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  • Relevant to the metallurgical,power generation,water therapy,design,chemical,paper,

    textiles,drugs,food and other industries. 

  • The transmission effectiveness of single-phase can reach up to 98%, two-stage caThe centering equipment is element of the worm-equipment assembly line. An operator loads the reducer housing and bearing protect, and the EPG Team PTO shafts can be employed for speeds up to one thousand rpm. The greatest functioning length of the PTO shafts varies in accordance to the size of the tubes The assortment of the PTO shafts of RPG Group contains 4 series , according to the tube shape device decides the spacing in between output bearing seats.n reach ninety six%, three-stage can reach ninety four%.

  • The gear processed by Carburizing & Grinding with higher precision.

  • Substantial precision equipment, continual transmission, large load ability

  • Long service lifestyle.

  • 1 Two Three Stage Pace Reducer

Specification

ZLY 710 630 weighty duty industrial China equipment reducer gearbox for steel rolling machine:

(remember to contact us for a lot more sorts & product)

Mounting Diamensions

 

china supplier ZLY 710 630 heavy duty industrial China gear reducer gearbox for steel rolling machine

 

Model assortment for equipment box transmission:

Closely using the excellent reduction ratio.

Reduction ratio = servo motor pace / reducer output shaft velocity

Torque calculation: Torque calculation is extremely essential for the lifestyle of reducer, and pay interest to whether the greatest torque value (TP) of acceleration exceeds the greatest load torque of the reducer.

The applicable electricity is typically the applicable electricity of the servo types on the industry, the applicability of the reducer is quite large, the working coefficient can be preserved above 1.2, but the selection can also be based mostly on their own needs to choose. Cylindrical Marine Gearbox Gear Pace Reducer.2 ratio ZLY180 Cylindrical Marine Gearbox Equipment Speed Reducer. ZLY 710 630 heavy obligation industrial China gear reducer gearbox for steel rolling equipment.

Driven devices
Squander h2o treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,merged longitudinal and rotary rakes,pre-thickeners,screw pumps,h2o turbines,centrifugal pumps Dredgers Bucket conveyors, dumping products, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive content, cutter head, traversing gears
Chemical market Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal operating mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, desk continuous intermittent, roller tables reversing tube mills, shears ongoing, casting motorists, reversing blooming mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting equipment, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar manufacturing Cane knives, cane mills Beet sugar generation Beet cossettes macerators, extraction vegetation, mechanical fridges, juice boilers, sugar beet washing equipment, sugar beet cutter
Paper machines Pulper drives Cableways Content ropeways, ongoing ropeway
Cement sector Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

 

Engineering

 

Chinese Pace Reducer is a mechanical transmission in a lot of fields of the nationwide economy. The solution classes coated by the business consist of all types of equipment reducer, planetary gear reducer and worm gearbox, as properly as various special transmission gadgets this kind of as pace growing unit, pace manage Products, such as different sorts of versatile transmission products, these kinds of as compound transmission. Items and providers in the area of metallurgy, nonferrous metals, coal, developing resources, ships, water conservancy, electricity, building machinery and petrochemical industries.

 

In all fields of national economic system and countrywide defense sector, gearbox merchandise have a wide selection of apps. Meals light-weight market, electric equipment, development machinery, metallurgy equipment, cement machinery, environmental security equipment, digital appliances, road development machinery, drinking water conservancy machinery, chemical machinery, mining equipment, conveyor equipment, building resources machinery, rubber equipment, petroleum equipment and other industries have powerful need of Reducer items. ZLY 710 630 hefty responsibility industrial China equipment reducer gearbox for metal rolling device.

china supplier ZLY 710 630 heavy duty industrial China gear reducer gearbox for steel rolling machine

Packaging & Transport

 china supplier ZLY 710 630 heavy duty industrial China gear reducer gearbox for steel rolling machine

Company Details

 

   Launched in 1995, HangZhou Ever-Power Power machinery Co.,Ltd  has 22 many years of reducer creation knowledge and credibility. The organization has professional engineer team, sophisticated technology manufacturing and expert workers, with located in HangZhou of ZheJiang province which has solid industrial foundation and produced transportation.

china supplier ZLY 710 630 heavy duty industrial China gear reducer gearbox for steel rolling machine

 

FAQ

 1.Q:Are you the manufacturing facility or buying and selling company?

    A:We are the skilled Manufacturing facility with 22 several years of experience.

 

2.Q:Can you customize according to our needs?

   A:Of course, we can design and style nonstandard goods according to customer’s drawing and sample.

 

3.Q:How extended is the shipping and delivery date?

   A:10-20 operating days.

 

four.Q:In which is your factory?

   A:We are in HangZhou of ZheJiang Province, you can get listed here by large velocity practice or fly to Jinan.

   Welcome to pay a visit to us!

 

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China manufacturer & factory supplier for NMRV063 in Valencia Venezuela motovario Worm Gearbox Speed Reducer Machine With high quality best price & service

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Our abilities go far outside of the scope of our catalog. Dependent on buyer desire, we now stock solid collars with oversized bores for apps the place the common tolerance does not allow for sufficient clearance. We also offer different finishes for solid and break up collar such as yellow zinc, nickel and chrome. Several are even stocked for off-the-shelf delivery. We also manufacture and inventory sound collars with 2 set screws, with thru holes, and with no holes. Collars are offered in inch and metric measurements. Heavy collection clamp-type collars and threaded collars are also available. We can even supply sq. bore collars for quantity demands. And if your particular needs repeat frequently, we are happy to stock components for scheduled releases. Whatsoever your collar requirements, Lucas Industrial is your provider for substantial top quality price – successful elements.Owing to our sincerity in offering very best services to our clients, comprehending of your demands and overriding sense of accountability towards filling buying demands,a specialized supplier of a complete selection of chains, sprockets, gears, gear racks, V-belts, couplings and reducers, pto shaft, agricultural gearboxes….

Overview

Quick Particulars

Relevant Industries:

Production Plant, Machinery Fix Retailers

Gearing Arrangement:

Worm

Output Torque:

66N.M~~304N.M

Input Speed:

1400rpm

Output Speed:

14~~186rpm

Spot of Origin:Zhejiang, China
Model Name:

OEM

Model Variety:

NMRV075

Rated Energy:

Our organization has solid economic strength, builds up a technician staff contingent with higher good quality, possesses the production assembly line of technicalization in China and perfect technique checking on product quality and runs marketing networks all through the place.

.25~~4.0kw

When compared to other varieties of gears, worm gears are special and have extremely distinctive attributes and utilizes. This put up will target on the rewards of worm gears. For a record of common worm gear apps, you should see worm equipment abilities. Speed ratio:

seven.5/10/15/twenty/25/30/40/50/60/eighty/100

Housing content:

Aluminium alloy

Worm gear material:

chromium alloy 20CrMnTi

Worm wheel materials:

bronze ZQsn10-one

Colour:

Blue/Silver/Coustomzied

Certification:

ISO9001:2008 CCC,CE

Further support:

OEM

On the internet Customization

If you’re seeking for a 540 PTO shaft, 540 to one thousand PTO adapter, 540 PTO hydraulic pump, or a 540 PTO gearbox, look no even more. It’s crucial to exchange PTO components that are worn or cracking ahead of you have a main breakdown that could be high-priced and even unsafe. We have PTO generate shafts as properly as vital shield areas for your protection. Our Eurocardan elements include a range of sorts of clutches to boost the procedure of your electrical power get-off technique. PTO shafts and components are an essential element of the more than 26,000 things we carry for farm, store, residence and garden.

MNRV Worm Gearbox Speed Reducer Device

Features

one.Wide transmission rate, strong output torque
two.Compact mechanical structure, light weight, small volume&Good heat-dissipating
three.Smooth operation with lower noise or vibration
4.Easy mounting, free linking, high efficiency
five. PERFECT  SUBSTITUDE FOR  MOTOVARIO AND BONFIGLIOLI PRODUCTS 

Apps

Wide range of application,including light industry of food &beverage, Cement,
bundle,construction material,chemicals and etc.

 

Performance parameter for RV series worm gear speed reducer

 

Efficiency parameter for RV collection worm equipment velocity reducer

 

Motor power  Model speed ratio output speed output toruqe

.25kw 

1400rpm

NMRV075 60 24rpm 68.0N.M
NMRV075 eighty 18rpm 80.0N.M
NMRV075 100 14rpm ninety four.0N.M

.37kw 

1400rpm

NMRV075 40 35rpm seventy four.0N.M
NMRV075 50 28rpm 88.0N.M
NMRV075 60 24rpm 97.0N.M
NMRV075 80 18rpm 119.0N.M
NMRV075 one hundred 14rpm 139.0N.M

.55kw 

1400rpm

NMRV075 25 56rpm 76.0N.M
NMRV075 thirty 47rpm 87.0N.M
NMRV075 40 35rpm 108.0N.M
NMRV075 50 28rpm 128.0N.M
NMRV075 sixty 24rpm 144.0N.M
NMRV075 eighty 18rpm 177.0N.M
NMRV075 one hundred 14rpm 206.0N.M

.75kw 

1400rpm

NMRV075 15 94rpm 66.0N.M
NMRV075 twenty 70rpm eighty five.0N.M
NMRV075 twenty five 56rpm one hundred and one.0N.M
NMRV075 thirty 47rpm 117.0N.M
NMRV075 40 35rpm 147.0N.M
NMRV075 50 28rpm 174.0N.M
NMRV075 sixty 24rpm 196.0N.M
NMRV075 80 18rpm 250.0N.M

one.1kw 

1400rpm

NMRV075 10 140rpm sixty six.0N.M
NMRV075 fifteen 94rpm ninety five.0N.M
NMRV075 20 70rpm 122.0N.M
NMRV075 twenty five 56rpm 148.0N.M
NMRV075 thirty 47rpm 171.0N.M
NMRV075 forty 35rpm 216.0N.M
NMRV075 fifty 28rpm 263.0N.M
NMRV075 sixty 24rpm 297.0N.M

one.5kw 

1400rpm

NMRV075 7.5 186rpm sixty eight.0N.M
NMRV075 ten 140rpm 89.0N.M
NMRV075 15  94rpm 129.0N.M
NMRV075 twenty  70rpm 166.0N.M
NMRV075 twenty five  56rpm 202.0N.M
NMRV075 thirty  47rpm 233.0N.M
NMRV075 40 35rpm 299.0N.M

2.2kw 

1400rpm

NMRV075 seven.five 186rpm ninety nine.0N.M
NMRV075 10 140rpm 131.0N.M
NMRV075 15  94rpm 189.0N.M
NMRV075 twenty  70rpm 249.0N.M
NMRV075 25  56rpm 304.0N.M
NMRV075 30  47rpm 247.0N.M

three.0kw 

1400rpm

NMRV075 7.5 186rpm one hundred thirty five.0N.M
NMRV075 10 140rpm 178.0N.M
NMRV075 fifteen  94rpm 258.0N.M

4.0kw 

1400rpm

NMRV075 7.five 186rpm one hundred eighty.0N.M
NMRV075 10 140rpm 237.0N.M

 

Specialized knowledge: 

Model RV025 030 040 050 063 075 090 one hundred ten one hundred thirty 150
One unit variations

NMRV – equipped for motor flanged coupling,

NRV – with enter shaft,

NMRV-E motor flanged coupling with worm extension shaft,

NRV-E with double extension worm shaft,

 Power .06—-15KW 
 Single unit reduction ratio  1:5 7.5 10 fifteen 20 twenty five thirty forty 50 60 80 one hundred
 Output torque  2.6—1195N.M
 Worm shaft  20CrMnTi with carburizing and quenching.The hardness of floor is fifty six-62HRC with carbonized layer .5-.8mm
 Worm wheel  worm mandrel is HT250,and worm ring gear,Zepgn10-1

 

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China manufacturer & factory supplier for NMRV063  in Valencia Venezuela   motovario Worm Gearbox Speed Reducer Machine With high quality best price & service

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China manufacturer & factory supplier for NMRV063  in Valencia Venezuela   motovario Worm Gearbox Speed Reducer Machine With high quality best price & service

China manufacturer & factory supplier for NMRV063  in Valencia Venezuela   motovario Worm Gearbox Speed Reducer Machine With high quality best price & service

China manufacturer & factory supplier for NMRV063  in Valencia Venezuela   motovario Worm Gearbox Speed Reducer Machine With high quality best price & service

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Best China manufacturer & factory china supplier ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine With high quality best price

Best China manufacturer & factory china supplier ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine With high quality best price

We offer OEM service.

Overview

Quick Details

Applicable Industries:

Manufacturing Plant

Model Number:

zfy zsy zdy zly 250 315 355 750

Rated Power:
EPG specializing in the manufacture of rotocultivator ploughshares and other non-standardized farm machinery cutting tools.

1.5~6229KW (customized)

Pole:

Single Two Three Stage Speed Reducer

Ratio:

1.25-100

Housing Material:

Cast Iron

Working temperature:

-40~45℃

Application:
About EPG Group Divisions Formed in 1966, Shen represents an impressive list of internationally respected companies and manufactures under licence to a number of these companies. We also manufacture a rThe PTO shaft is the mechanical device that transfer the power from the tractor to the agricultural implement. The PTO shaft is made of two joints connected by telescopic tubes: one joint connects the outer tube of the PTO shaft with the tractor power take-off , the other joint connects the inner tube of the PTO shaft with the implement. The range of the EPG GROUP PTO shafts includes 9 sizes of different dimensions according to the power to be transferred . The sizes of the EPG GROUP PTO shafts and the power that can be transferred at 540 rpm are : SIZE 1 up to 16HP SIZE 2 up to 21HP SIZE 3 up to 30 HP SIZE 4 up to 35HP SIZE 5 up to 47HP SIZE 6 up to 60HP SIZE 7 up to 70HP SIZE 8 up to 90HP SIZE10 up to 110HPange of products and equipment developed and designed by our own engineers. In 1990 an employee owner group was formed and acquired 50% of the company from co-founder Mike Shen . These shareholders span a diverse section of the company and underwrite the efficient function of the EPG Group.

fan of coling tower mining, chemical industry,steel ,lifting

Process:

Carburizing, Nitriding , Grinding

Efficiency:

94%~98%

Mounting Position:

Horizontal,Vertical,Flange

Supply Ability

Supply Ability:
300 Set/Sets per Month parallel shaft helical speed reducer reduction gearbox kneader

Packaging & Delivery

Packaging Details
sea worthy wooden case for ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine
Port
Qingdao

Online Customization

Product Description

 

china supplier ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine

 

PROFESSIONAL MANUFACTURE

—— SINCE 1995

  Z Series Helical Gear Reducer  

Z (ZDY, ZLY, ZSY, and ZFY) serieshard tooth surface cylindrical gear reducer

D (DBY and DCY) series hard tooth surface cone gear reducer 

Chinese speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light industry,environmental protection, paper making, printing, lifting transport, food industry and so on.  

Main Series Product: R series helical gear reducer, K series spiral bevel gear reducer, NGW, P series planetary reducer, H B series gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gear reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloid reducer, etc. Meanwhile, map sample processing business can be undertaken.

china supplier ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine 

Feature:

  • Applicable to the metallurgical,power generation,water treatment,construction,chemical,paper,

    textiles,medicine,food and other industries. 

  • The transmission efficiency of single-stage can reach up to 98%, two-stage can reach 96%, three-stage can reach 94%.

  • The gear processed by Carburizing & Grinding with high precision.

  • High precision gear, steady transmission, large load capacity 

  • Long service life.

  • One Two Three Stage Speed Reducer

Specification

zfy zsy zdy zly 3 stage servo motor reduction gear box reducer Gearbox for Rubber Kneader Machine:

(please contact us for more types & model)

 

Driven machines
Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing blooming mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    


Model selection:

Closely using the ideal reduction ratio.

Reduction ratio = servo motor speed / reducer output shaft speed

Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.

The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide .ZSY series two stage cylindrical transmission reducer for belt conveyor. ZLY series 2 stage helical speed reducer for paper mill.1 10 ratio gearbox speed reducer for plastic extruder machine. ZLY Rubber Extruder Mini Electric Motor Gear Speed Reducer. ZLY 2 stage helical cylindrical transmission gearbox for conveyor. ZSY ZFY type Sand mining gearbox Cylindrical bevel gear box for fan of coling tower China Z D type helical gear reducer gearbox for limestone desulfurization machine 3 stage servo motor reduction gear box reducer Gearbox for Rubber Kneader Machine ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine.   

Technology

 china supplier ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine

Chinese Electric Motor Gear Speed Reducer is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm gearbox, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.

 

In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.ZSY series two stage cylindrical transmission reducer for belt conveyor.ZLY series 2 stage helical speed reducer for paper mill.1 10 ratio gearbox speed reducer for plastic extruder machine.ZLY Rubber Extruder Mini Electric Motor Gear Speed Reducer.ZLY 2 stage helical cylindrical transmission gearbox for conveyor. ZSY ZFY type Sand mining gearbox Cylindrical bevel gear box for fan of coling tower China Z D type helical gear reducer gearbox for limestone desulfurization machine 3 stage servo motor reduction gear box reducer Gearbox for Rubber Kneader Machine ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine.

Packaging & Shipping

 china supplier ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine

Company Information

   Founded in 1995, HangZhou Ever-Power Power machinery Co.,Ltd  has 22 years of reducer production experience and credibility. The company has professional engineer team, advanced technology production and skilled workers, with located in HangZhou of ZheJiang province which has solid industrial base and developed transportation.

china supplier ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine

FAQ

 1.Q:Are you the factory or trading company?

    A:We are the professional Factory with 22 years of experience.

 

2.Q:Can you customize according to our requirements?

   A:Yes, we can design nonstandard products according to customer’s drawing and sample.

 

3.Q:How long is the delivery date?

   A:10-20 working days.

 

4.Q:Where is your factory?

   A:We are in HangZhou of ZheJiang Province, you can get here by high speed train or fly to Jinan.

   Welcome to visit us!

china supplier ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine

Best China manufacturer & factory china supplier ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine With high quality best price

Best China manufacturer & factory china supplier ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine With high quality best price

Best China manufacturer & factory china supplier ZDY series parallel shaft helical speed reducer reduction gearbox for kneader machine With high quality best price