Warranty: 1 years, 1 Year de velocidades de transmissao grau 90
Applicable Industries: Garment Shops, Building Material Shops, Machinery Repair Shops, Farms, Retail, Construction works
Weight (KG): 40 KG
Customized support: OEM, ODM
Gearing Arrangement: Spur or Helical or Cycloidal
Output Torque: top to 36000N.m
Input Speed: 600-1500r/min de velocidades de transmissao
Output Speed: 0.011-161r/min
Product name: Crane lifting and mining Transmission Gearbox
Heat treatment: Quenching/Carburising/Gear Grinding
Material: Steel or cast iron
Mounting Position: Foot/ Flange Mounted
Gear material: Low carbon high alloy steel
Color: Red, blue, green, gray, white
Quality control system: ISO9001:2008
Keyword: Transmission Gerbox
Ratio: 8-50
Packaging Details: Wooden box and carton or wooden pallet gear speed reducer/gear box reducer/cycloidal gear reducer/caixa de velocidades de transmissao grau 90
Port: HangZhou port,ZheJiang port,HangZhou port or HangZhou
Professional mechanical transmission field–ZheJiang Ruige Transmission Machinery Co., LtdSpecializing in the production of gears, gearboxes, Horizontal Gearbox, Helical Gearbox,automobile rear axles and lifting accessories Products Description ZQ Series Helical GearboxZQCylindrical Horizontal Gearbox, two-stage cylindrical gear transmission. It is widely used in lifting and transportationmachinery, mining machinery and general chemical industry. Its working temperature is – 40C +45C, input speed is not higher than1500 rpm, gear drive circumferential speed is not more than 14 m/s, and it can run in both directions.The field of cylindrical Horizontal Gearbox is widely used in metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment etc..
| Assembly Form(Horizontal Gearbox) | ||
| ZQ Horizontal Gearbox has 9 assembly forms. The input shaft is conical, the output shaft end has cylindrical shaft extension (Z type),gear type (CA type), and European (cross slider) coupling (F type). | ||
| ZQSeries Cylindrical Helical Gearbox Shape, Shaft End and Installation Dimensions | ||||||||
| Quality Upgrade: Manufacture with the latest technical standards and upgrade productsSturdy and durable:Made of high quality material, durableGood applicability of the whole machine:It can be installed in many ways with input and output modes.High reliability:heavy weight, stable operation and long service lifeRunning low noise:In the process of operation, the noise is low, giving you a better experience and use. | Manufacture with the latest technical standards and upgrade products | |
| Sturdy and durable | Made of high quality material, durable | |
| Good applicability of the whole machine | It can be installed in many ways with input and output modes. | |
| High reliability | Heavy weight, stable operation and long service life | |
| Running low noise | In the process of operation, the noise is low, giving you a better experience and use. | |
| Thickening gearThe gears of gear box reducer are upgraded in an all-round way, the running efficiency of the thicker gears is higher and faster, the gearsare durable, and the service life of the reducer is prolonged. | ||
| Q:what can you buy from us? | ||||||||
| A:Axle,Gearbox,Transmission,Horizontal Gearbox,other crane parts(electric hoist, electric trolley, lifting hook etc) | ||||||||
| Q: What should I provide when I choose gearbox/Horizontal Gearbox? | ||||||||
| A: The best way is to provide the motor drawing with parameter. Our engineer will check and recommend the most suitable gear speed reducer model for your refer. Or you can also provide below specification as well:1) Type, model and torque.2) Ratio or output speed3) Working condition and connection method4) Quality and installed machine name5) Input mode and input speed6) Motor brand model or flange and motor shaft size | ||||||||
| Q:What are the differetiates between RUIGE with other supplier? | ||||||||
| A:Profeession and reliability. Our advantages are multiple available technologies, strong quality assurance, and good at project & supply chain management. | ||||||||
| Q:Is there a cost for RUIGE service about Horizontal Gearbox? | ||||||||
| A:There is no additional cost above the product and tooling price except third party service. | ||||||||
| Q:Will I be CZPT to visit the supplier myself? | ||||||||
| A:First, all of our supply partner has undergone a series of screening and audit process, we can provide complete audit report to you.Secondly, if you want to perform your own independent supplier audit procedure, our representitives can accompany and assit with you to achieve it. | ||||||||
| Q:How to deal with the quality problem? | ||||||||
| A:a. With our partners we perform APQP at an early stage in each project.b. Our factory must fully understand the quality concerns from customers and implement product & process quality requirements.c. Our quality professionals who perform patrol inspection in our factories.We perform final inspection before the goods are packed.d. We have 3rd party inspectors who perform final audit checks on the packed goods prior to dispatch from China. | ||||||||
| Q:Can you take responsibility for me? | ||||||||
| A:Of course, I’m happy to help you! But I just take responsibility for my products.Please offer a test report, if it was our fault, absolutely we can make a compensation for you, my friend! | ||||||||
| Q:Do you like to serve the client only with small orders? | ||||||||
| A:We enjoy to grow up together with all our clients whatever big or small.You will become bigger and bigger to be with us. | ||||||||
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
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